Defense Industry Daily

Americas

The US Navy awarded Boeing a potential $4 billion contract modification for 78 F/A-18 Super Hornets. The F-18 Super Hornet is a twin-engine, multirole fighter capable of carrying air-to-air and air-to-surface missiles. The deal provides for the full-rate production and delivery of 61 F/A-18E and 17 F/A-18F aircraft for fiscal years 2018 through 2021. The F/A-18E is the single-seat variant and the F/A-18F is the tandem-seat variant of the Super Hornet. According to reports Boeing will start converting Block II Super Hornets to Block III in the next ten years. The Block III update consists of structural and sensor upgrades. It also adds the ability to receive and transfer large amounts of sensor data with other Super Hornets and the Northrop Grumman E-2D Advanced Hawkeye. A second-generation infrared search and track (IRST) radar will allow the aircraft to detect and track enemy aircraft without giving away its own position by using its radar. The Block III update also comes with a Rockwell Collins Tactical Targeting Network Technology (TTNT) radio and an advanced processor, which allows two or more F/A-18E/Fs to share IRST sensor data, giving a single fighter enough information to use for a targeting solution. Work under the contract modification will take place in the US and Canada and is scheduled to be completed in April 2024.

The Naval Air Systems Command contracted Northrop Grumman Systems with a $37.5 million modification in support of the E-6B Mercury aircraft. The deal includes procurement and delivery of seven MR-TCDL B-Kits, one Mission Avionics Systems Trainer B-Kit, and associated A- and B-Kit spares for the MR-TCDL upgrade. The Multi-Role Tactical Common Data Link (MR-TCDL) provides real-time networking connectivity to warfighters and commanders by enabling extremely fast exchange of data via ground, airborne and satellite networks. The E-6B Mercury is a modified version of the E-6A Mercury, which is a command post and communications relay aircraft. The E-6B features battle staff positions and an airborne launch control system equipped with land-based intercontinental ballistic missiles. Last month, an E-6B was damaged while being moved out of a Hangar at Tinker Air Force Base, Oklahoma. Work for the contract modification will take place in Utah, California, Boston, and Massachusetts and will likely be completed in October 2021.

Middle East & Africa

Boeing handed over the first of 24 AH-64E Apache Guardian helicopters to Qatar last week. Qatar initially requested the helos in 2012, with the contract being signed in 2016. The Apache is a twin-turboshaft attack helicopter that features a nose-mounted sensor suite for target acquisition and night vision systems. The AH-64 was designed to perform in front-line environments, and to operate at night or day and during adverse weather conditions. Systems on the Apache include Target Acquisition and Designation System, Pilot Night Vision System, passive infrared countermeasures, GPS, and the IHADSS. The AH-64E is the latest version of the AH-64 and is also called the Apache Guardian. The gunship comes with new sensors, avionics and has improved night operation capabilities. Furthermore, the AH-64E helicopter can control a couple of UAVs. Weapons requested by Qatar in the original Foreign Military Sales notification included AGM-114R Hellfire laser-guided missiles, FIM-92H Stinger missiles with air-to-air launchers, and 70 mm Hydra air-to-surface rockets. The first Apache was handed over during a delivery ceremony at a Boeing plant in Arizona.

Europe

Two Bombardier Global 6000 business jets arrived in Turkey in order to be fitted with airborne stand-off jammers (Air SOJ). The Air SOJ is also known as the Remote Electronic Support/Electronic Attack Ability and has been initiated by the Turkish Presidency of Defense Industries (SSB) to develop electronic warfare special mission aircraft. It is developed by Turkish defense company Aselsan. The system will be designed to detect, identify, jam, and spoof enemy communication systems and radars so that they cannot be used against friendly platforms. The Global 6000 business jet is part of the Bombardier Global Express family, which are large cabin 11,100 km range jets. It entered service in 2012. Defense Industries Presidency Chairman Ismail Demir and representatives of Turkish Aerospace Industries, Aselsan, Air Forces Command and Bombardier, examined the aircraft at TAI facilities. Under an agreement signed in August 2018, the SSB contracted Aselsan to develop and deliver four Air SOJ systems to the Turkish Air Force Command between 2023 and 2027.

During an event launched by British Minister for Defense Procurement, Stuart Andrew, companies from all over the UK came together in the first opportunity for suppliers to engage with the Government and Team Tempest partners over the future of Combat Air System development in Great Britain. The Tempest is a proposed stealth fighter aircraft to be designed and manufactured in the UK. A consortium named „Team Tempest“, consisting of the UK Ministry of Defense, BAE Systems, Rolls-Royce, Leonardo and MBDA is developing the future fighter. The Tempest program aims to harness and develop UK capabilities that are critical for Next Generation Combat Air capability and to retain the UK’s position as a globally competitive leader through understanding of future concepts, technologies and capabilities. The recent event in Farnborough aimed for its participants to build connections and take part in a series of briefings outlining the capabilities and skills needed to shape the future of Combat Air System delivery in the UK

Asia-Pacific

Japan is planning to extend the range of it ASM-3 air-launched anti-ship missile, Jane’s reports. The country wants to develop long-range air-to-surface cruise missiles to bolster defense capabilities. The ASM-3 is a supersonic anti-ship missile that was jointly developed by Mitsubishi Heavy Industries and the Japanese Ministry of Defense to replace Japan’s 93 series of missiles. The missile is expected to be carried by Japan’s F-2 multirole fighters. However, a new advanced mission computer for the F-2 is yet to be made and the missile cannot yet be integrated with the aircraft. The Mitsubishi F-2 is a multirole fighter that entered service in 2008. On October 2018, it was reported, that Japan wants to replace its F-2 fighter with a indigenously made aircraft after rejecting proposals from Lockheed Martin, Boeing and BAE Systems. The domestic cruise missiles are also intended for use on the new fighters that will replace the F-2 after its retirement in 2030.

Today’s Video

Watch: Japanese New Generation Concept, Advanced Stealth Fighter Aircraft

Latest updates: Total rises to 68.

Replacement required
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War takes its toll on equipment, as well as men. In some cases, it wears out. In other cases, enemy fire or accidents destroy equipment. The USA has recognized this fact by funding wartime replacement expenditures as supplemental funding, which is outside the normal budgetary process. The intent is that this money will be spent on replacing equipment that has been worn out, damaged or destroyed, or will be used to provide specialized capabilities like MRAP mine-resistant vehicles that are directly related to front-line demands.

Admittedly, this hasn’t always been true. Politicians are what they are, and so are large organizations like the military. One area where this ethic has undoubtedly been honored, however, has been the AH-64 Apache attack helicopter fleet. This article covers US Army Wartime Replacement Aircraft (WRA) AH-64D Longbow buys, which are the only truly new attack helicopters in the America’s inventory. That will change with the new Block III model, which is more advanced than the WRAs.

• AH-64D Program: Past and Present [updated]
  
• AH-64D WRAs: Program Contracts [updated]
  
• The AH-64’s Future
  
• Additional Readings [NEW]
  

AH-64D Program: Past and Present

AH-64A & AH-64D Longbow
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The current contract brings the number of war-replacement AH-64 aircraft (sometimes called WRAs) under contract to 68. These WRAs supplement the 720 or so AH-64s that survive as of October 2005, out of the 821 AH-64s originally built for the US Army.

Apache helicopters are in very heavy demand as escorts for other helicopters in the war zones, to the point that the AH-64 fleet had logged more than 2 million flight hours by April 2006 – nearly 1/3 of which had been logged after Sept. 11/01. Apaches have also taken losses in combat. Even armor rated to stop 23mm cannon shells may not survive a missile hit, and helicopters are relatively fragile war machines, that can be seriously damaged if they take enough fire in smaller calibers, or endure an unlucky strike in the wrong place.

That’s a problem, because with the collapse of the RAH-66 Comanche program, and re-dedication of its funding into the ARH-70 Armed Reconnaissance Helicopter (ARH, future now uncertain), the UH-145 Light Utility Helicopter (LUH), and other programs, the AH-64 Apache will remain the USA’s primary attack helicopter for several more decades.

While a small percentage of the coming Block III Apaches will be new-build machines, the WRA Apaches will be the only new-build AH-64Ds in the fleet for a little while. Most of the USA’s fleet was remanufactured from AH-64A Apaches to AH-64D Apache Longbow status over a 10-year period, under 2 multi-year contracts that ran for 5 years each. These helicopters received equipment upgrades, and were also rebuilt to “zero flight hours” condition.

• The first multi-year contract was for 232 helicopters, and covered Lots I-V. A total of 284 helicopters, which includes the Lot VI helicopters from the second multi-year contract, were built to the AH-64D Block I standard.

• Another 217 helicopters in Lots VII-X were built to the AH-64D Block II standard, which adds improved electronics and software. All were built during the second multi-year contract period.

• The lateness of the JTRS program, and other issues, have delayed the future Block III model, and so January 2007 saw a contract to convert another 96 American AH-64As to the AH-64D “Extended Block II” standard.

Note that Block II+ or “Extended Block II” Apaches are the same as the current retrofitted standard for the Block II aircraft fleet, except for minor hardware differences associated with advancing electronics and improved sub-systems. The “Extended” or “Block II+” simply denotes a Block II machine that was remanufactured or built outside of the 2 big multi-year contracts noted above. Most of these helicopters will eventually be remanufactured again under current plans, this time to Block III status.

The new-build WRA Block II+ helicopters are assembled on the same line as the remanufactured Apaches, which is located in Mesa, Arizona. That facility holds the distinction of being the first Boeing location to win a Shingo Prize for manufacturing excellence (2005), due to its work in process improvement and lean production. Williams informs DID that AH-64 remanufacturing rates are fairly stable right now at about 3 US Army AH-64Ds per month, plus another 1-2 under the UAE’s program. In contrast, annual WRA contracts are variable, and use spare capacity within the facility.

Boeing is currently delivering new-build AH-64D Block II+ WRAs within 28 months of contract issue, and total orders stand at 68.

AH-64D WRAs: Program Contracts

AH-64D Longbow
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Please note that the full fly-away cost of an AH-64D helicopter cannot be calculated from any of the contracts below. These contracts cover only AH-64D airframes and integration, or involve long lead-time items that must be ordered early. Expensive items like GE’s T700 engines, the Longbow radar mast, Arrowhead sensors, weapons, communications equipment etc. are bought separately as “government furnished equipment.” The contracts below provide for assembly and integration at Boeing, but they do not buy the equipment itself.

Unless otherwise noted, Boeing subsidiary McDonnell Douglas Helicopter Co. in Mesa, AZ is the contractor, and contracts are managed by the US Army Aviation and Missile Command in Redstone Arsenal, AL.

March 22/19: Qatar Boeing handed over the first of 24 AH-64E Apache Guardian helicopters to Qatar last week. Qatar initially requested the helos in 2012, with the contract being signed in 2016. The Apache is a twin-turboshaft attack helicopter that features a nose-mounted sensor suite for target acquisition and night vision systems. The AH-64 was designed to perform in front-line environments, and to operate at night or day and during adverse weather conditions. Systems on the Apache include Target Acquisition and Designation System, Pilot Night Vision System, passive infrared countermeasures, GPS, and the IHADSS. The AH-64E is the latest version of the AH-64 and is also called the Apache Guardian. The gunship comes with new sensors, avionics and has improved night operation capabilities. Furthermore, the AH-64E helicopter can control a couple of UAVs. Weapons requested by Qatar in the original Foreign Military Sales notification included AGM-114R Hellfire laser-guided missiles, FIM-92H Stinger missiles with air-to-air launchers, and 70 mm Hydra air-to-surface rockets. The first Apache was handed over during a delivery ceremony at a Boeing plant in Arizona.

April 25/17: Singapore is to upgrade their fleet of AH-64D Apache helicopters. The Ministry of Defense announced that it the program aims to equip the country’s existing Apache rotorcraft with enhanced Helicopter Integrated Electronic Warfare Systems and updated satellite communication solutions in a drive to enhance their mission capabilities. While the government added that the upgrade program is expected to be complete within the next few years, they did not disclose an official date. Approximately 20 Ah-64D helicopters have been operated by Singapore’s 120 Squadron since 2006.

Nov 1/11: A $29.9 million firm-fixed-price contract modification for 2 AH-64D Apache War Replacement Aircraft. Work will be performed in Mesa, AZ, with an estimated completion date of Oct 31/13. One bid was solicited, with one bid received (W58RGZ-05-C-0274).

This brings the total ordered so far to 68.

Feb 4/11: A $70 million firm-fixed-price contract for 14 new build AH-64D war replacement aircraft. Work will be performed in Mesa, AZ, with an estimated completion date of Dec 31/12. One bid was solicited with one bid received (W58RGZ-05-C-0274).

July 29/08: A $79.8 million firm-fixed-price contract for 5 war replacement AH-64D Apache Longbow Block II+ attack helicopters. Work will be performed in Mesa, AZ and is expected to be complete by April 30/11. Contract funds will not expire at the end of the current fiscal year. There was one bid solicited on Dec 20/07 and one bid was received (W58RGZ-05-C-0274).

March 14/07: A $15.5 million modification to a firm-fixed-price contract for war replacement AH-64D Apache Longbow aircraft. Work will be performed in Mesa, AZ and is expected to be complete by May 31/10. This was a sole source contract initiated on April 4/07 (W58RGZ-05-C-0274).

Feb 7/07: Boeing subsidiary McDonnell Douglas Helicopter Co in Mesa, AZ received a $136.9 million modification to a firm-fixed-price contract “for procurement of war replacement AH-64D Apache Longbow aircraft.” Work will be performed in Mesa, AZ and is expected to be complete by April 10/11. This was a sole source contract initiated on Jan 31/07 by the U.S. Army Aviation and Missile Command in Redstone Arsenal, AL (W58RGZ-05-C-0274).

Just before this contract was announced, a pair of Apaches were lost in Iraq. The causes were reported as 12.7mm machine gun fire and an SA-7 Strela man-portable missile.

Nov 1/06: A $152 million modification to a firm-fixed-price contract for war replacement AH-64D Apache Longbow Aircraft. Work will be performed in Mesa, AZ and is expected to be complete by Nov 30/09. This was a sole source contract initiated on July 19/06 (W58RGZ-05-C-0274).

May 31/06: A $40.9 million modification to a firm-fixed-price contract for AH-64D Apache Longbow aircraft. Work will be performed in Mesa, AZ and is expected to be complete by Oct 31/08. This was a sole source contract initiated on Oct 31/05 (W58RGZ-05-C-0274).

Sept 26/05: A $5.9 million firm-fixed-price contract for AH-64D Apache Longbow aircraft. Work will be performed in Mesa, AZ and is expected to be complete by Oct 31/07. This was a sole source contract initiated on June 2/05 (W58RGZ-05-C-0274).

The AH-64’s Future

No sunset yet.

With the cancellation of the RAH-66 Comanche next-generation attack/scout helicopter in 2001, the US Army was forced to reconsider its plans for the AH-64 Apache. Instead of the Comanche, it will field the AH-64D Block III Apache, with capabilities that include improved communications, the ability to take feeds from or even control UAV drones in their area, enhanced engines and drive systems, a new composite rotor blade, and extended sensor range.

AH-64D Block III deliveries are currently scheduled to begin in 2011, under yet another remanufacturing program. This program is currently slated to begin by updating the 284 AH-64D Block 1 helicopters via a second remanufacturing process. If all goes well and no further versions are called for, they would remanufacture the Block II fleet to AH-64D Block III standard by 2020.

There are reports that the remaining 100 or so AH-64A attack helicopters in the Army’s fleet will be offered to foreign buyers, most of whom are likely to order AH-64D remanufacturing upgrades of their own.

Additional Readings & Sources

DID thanks Boeing’s AH-64D WRA Program Manager Travis Williams, and others at Boeing, who helped to put these purchases in context.

• DID – Boeing Remanufactures AH-64A Apaches to AH-64D Block II. This will also be the new-build WRA standard.

• DID – Apache Block III Program: The Once and Future Attack Helicopter.

Americas

The US Air Force contracted Goodrich Corp. with $92.9 million to help develop ISR Sensor technology. The deal includes Hyperspectral Imaging, AgilePod®, Standoff High Resolution Imaging Next Era, and Multi-Mode Lidar research and development. The company will help the Air Force Research Laboratory examine and integrate electro-optical, infrared, radio frequency, multispectral and hyperspectral imaging, lidar and related Intelligence, Surveillance, and Reconnaissance (ISR) systems. Goodrich Corporation supplies aerospace components, systems, and services for the commercial and general aviation airplane, and defense as well as space markets. The company provides a range of actuators, including primary and secondary flight controls, helicopter main and tail rotor actuation, engine and nacelle actuation, utility actuation, precision weapon actuation, and land vehicle actuation products, landing gear systems, and aircraft wheels and brakes. Work for the contract will take place in Westford, Massachusetts and is scheduled to be completed by September 29, 2025.

The Naval Air Systems Command awarded Boeing a $326.3 million Delivery Order to develop, integrate and test Increment 3 Block capabilities into the P-8A aircraft for the US Navy as well as the government of Australia. The P-8A Poseidon is derived from Boeing’s 737-800 and designed for anti-surface and submarine warfare, broad-area maritime missions, littoral operations, intelligence, surveillance and reconnaissance missions. It features the Raytheon APY-10 multi-mission surface search radar. Work under the deal will take place in Washington, New York, Illinois, California, Maryland, Arizona, Missouri as well as Florida and is expected to be finished in March 2024.

Raytheon’s Enterprise Air Surveillance Radar (EASR) will begin live testing at Wallops Island Test Facility, the company announced on Tuesday. The EASR is the newest sensor in the US Navy’s SPY-6 family of radars. It is the Navy’s next generation radar for aircraft carriers and amphibious warfare that provides simultaneous anti-air and anti-surface warfare, electronic protection and air traffic control capabilities. The radar just recently completed subsystem testing at Raytheon’s Near Field Range in Sudbury, Massachusetts. Raytheon is building two variants of EASR: a single-face rotating array designated AN/SPY-6(V)2 for amphibious assault ships and Nimitz class carriers, and a three fixed-face array designated AN/SPY-6(V)3 for Ford class aircraft carriers and the future FFG(X) guided missile frigates. According to Raytheon, the radar will undergo system-level testing, tracking a variety of aircraft through the end of 2019 once it is up and running.

Middle East & Africa

Israel’s Missile Defense Organization and the US Missile Defense Agency successfully completed a series of interception tests with the David’s Sling weapon system. Israeli company Rafael carried out the experiments at a test site in southern Israel. During the trials, advanced capabilities of the David’s Sling missile system were tested in a new version developed for a number of scenarios to simulate future threats the system may face during a confrontation. David’s Sling is a joint Israeli-US project, with Israel’s Rafael Advanced Defense Systems collaborating with US defense contractor Raytheon. The weapon system is also called „Magic Wand“ and became operational in 2017. It is designed to intercept tactical ballistic missiles, medium- to long-range rockets, as well as cruise missiles fired with ranges of 40 to 300 km.

Europe

The US Air Force sent six B-52 long-range bombers to the UK for a series of training activities over Europe. The aircraft along with 450 airmen arrived at Royal Air Force Fairford on Thursday. The United States has deployed strategic bombers in Europe at least once a year since 2014. The current deployment marks the largest deployment of the bombers to Europe since Operation Iraqi Freedom in 2003. The Boeing B-52 is a long-range, subsonic, jet-powered strategic bomber that has been utilized by the US Air Force since the 1950s and can carry conventional as well as nuclear weapons. The current training activities will test how the bombers can conduct missions out of Fairford and will familiarize aircrews with operations over Europe, including the Norwegian Sea, Baltic Sea and the Mediterranean.

Asia-Pacific

KT Consulting won an $11.9 million firm-fixed-price task order for F-16 Weapons System support. The contract involves a Foreign Military Sale to Singapore. The F-16 Fighting Falcon is a single-engine, supersonic multirole fighter. Early fighters could be armed with up to six AIM-9 Sidewinder, heat-seeking, short-range air-to-air missiles (AAM), and radar guided AIM-7 Sparrow medium-range AAMs. The recent versions of the aircraft support AIM-120 AMRAAM. The Republic of Singapore Air Force operates 62 F-16 Fighting Falcons, all of which are advanced F-16C/D block 52 aircraft. These aircraft are equipped with state-of the-art armament, including AIM-120 AMRAAM as well as presumably the Israeli Python 4 missile linked to a DASH-3 Helmet Mounted Sight. Work will take place at Luke Air Force Base in Arizona and Holloman Air Force Base in New Mexico and is scheduled to be finished by March 31, 2024. Fiscal 2019 operations and maintenance funds in the amount of $4,435,581 and Singapore National Funds in the amount of $34,969 are being obligated at the time of award.

The Naval Air Systems Command awarded Lockheed Martin a $264.7 million modification for additional operation and technical services in support of the government of Korea’s F-35 Lightning II program. The stealth F-35A is supposed to provide the Republic of Korea (ROK) with enhanced capability to protect safety and security. The ROK signed a Letter of Offer and Acceptance between the US and Korea for 40 F-35A Conventional Take Off and Landing variant jets with initial deliveries beginning in 2018. The first Korean F-35A made its debut in March 2018. It is expected that the aircraft will start to deliver to Chongju Air Base in spring 2019. Work under the modification will take place in Fort Worth, Texas and is scheduled to be completed in June 2020. Foreign Military Sales funds in the amount of $264,655,025 will be obligated at time of award, none of which will expire at the end of the current fiscal year.

Today’s Video

Watch: Beijing to build another base in the South China Sea despite threats from American

David’s Victory
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David didn’t need high technology to defeat Goliath, just some stones and a sling. But in the modern world, David is getting some high-tech help from the likes of Raytheon and Rafael Advanced Defense Systems, who are developing a missile defense system called David’s Sling Weapon System (DSWS).

The DSWS is a joint short-range ballistic missile defense program between the US Missile Defense Agency and the Israel Missile Defense Organization. The system is designed to defeat short-range ballistic missiles, large-caliber rockets and cruise missiles in their terminal phase of flight.

Raytheon received 2 contracts from Rafael worth more than $100 million to build DSWS components.

The 1st contract was awarded to codevelop the missile component of the DSWS called the Stunner Interceptor. Stunner is a hit-to-kill interceptor designed for use in the DSWS and allied integrated air and missile defense systems.

The 2nd contract was awarded for the development, production and integrated logistics support of the missile firing unit (MFU), the launcher component of the DSWS. The MFU will provide the DSWS with vertical interceptor launch capability for 360-degree extended air and missile defense.

Other joint US-Israel missile defense efforts include coproduction of the Arrow missile defense system interceptors and an initiative to provide Israel an upper-tier missile defense system. According to Defense Update, the United States and Israel have begun development of an upper-tier component to the Israeli Arrow 3 missile defense architecture. According to Arieh Herzog, director of Israel’s Missile Defense Program, the main element of this upper tier will be an exo-atmospheric interceptor, to be jointly developed by Israel Aerospace Industries and Boeing.

Updates

March 21/19: Interception Tests Israel’s Missile Defense Organization and the US Missile Defense Agency successfully completed a series of interception tests with the David’s Sling weapon system. Israeli company Rafael carried out the experiments at a test site in southern Israel. During the trials, advanced capabilities of the David’s Sling missile system were tested in a new version developed for a number of scenarios to simulate future threats the system may face during a confrontation. David’s Sling is a joint Israeli-US project, with Israel’s Rafael Advanced Defense Systems collaborating with US defense contractor Raytheon. The weapon system is also called „Magic Wand“ and became operational in 2017. It is designed to intercept tactical ballistic missiles, medium- to long-range rockets, as well as cruise missiles fired with ranges of 40 to 300 km.

August 10/17: Production of interceptors jointly-developed by US and Israeli industry for the latter’s multi-tiered missile defense system is being ramped up, as three interceptor programs transition from low-rate initial production (LRIP) to full-rate production. The Boeing-IAI developed Arrow-3, and the Rafael-Raytheon developed Stunner—used in the David’s Sling system—and Tamir—used by the Iron Dome—interceptors are built in a large part by US-based firms, with a network of contractors and sub-contractors stretching out across 30 of its 50 states. This is due to congressional mandates and government-to-government agreements which stipulates that at least 50% of the work is produced in the US. Potential exports are also being taken into account, as the Stunner—marketed abroad as the SkyCeptor—is currently being considered by the Polish government for its Patriot active defense system.

April 3/17: Another Israeli missile defense system, David’s Sling, has had its initial operating capability (IOC) declared by Prime Minister Benjamin Netanyahu at a ceremony on April 2. Deliveries of the system’s major components by Israel’s Missile Defense Organization and state-owned Rafael began in early March, followed by integration testing of all system components prior to gaining its IOC. The system was also put through multiple operational simulations as part of the US-Israel Juniper Cobra exercise, a biennial air defense drill aimed at honing interoperability between the two nations.

March 21/17: Israel will declare their multi-tier defense network operational from next month following the deployment of the David’s Sling interceptor system. Developed and manufactured jointly by Rafael and Raytheon, David’s Sling will be responsible for shooting down rockets fired from 100 to 200 kilometers away, such as projectiles fired by the Iranian-backed Lebanese guerrilla group Hezbollah. The network will include the IDF’s short-range Iron Dome and long-range Arrow missiles.

January 31/17: Israel and the US government have granted Israeli manufacturer Rafael permission to discuss the David’s Sling air-defense system with Poland as part of a wider export push for co-developed interceptor systems. The announcement comes as the anti-ballistic system was recently cleared during a fifth round of trials. Tel Aviv has been developing multi-tiered missile defense system with US and local industry for some years now, with their Iron Dome, Arrow and David’s Sling systems all being offered to foreign customers.

January 30/17: Israel and the US have completed a fifth series of tests on the David’s Sling missile defense system. The Israel Missile Defense Organization (IMDO) and US Missile Defense Agency (MDA) collaboration was tested at the Yanat Sea Range in Israel, with the system’s Stunner interceptors successfully engaging its targets. The David’s Sling project is for defense against large-caliber rockets and short-range ballistic missiles.

March 4/16: The Israeli Air Force (IAF) has begun to take possession of the David’s Sling Weapon System (DSWS). The first phase of the gradual delivery of components include multimission radar by Elta Systems; Stunner interceptors by Rafael and its US partner, Raytheon Missile Systems; and the Golden Almond Battle Management Center by Elbit Systems Elisra. Once these are in place, an integration testing of all system components will take place prior to a declaration of initial operational capability by the IAF. The DSWS has been developed to bridge the gap between the lower and upper tiers of Israel’s four-layer active defense network, deployed above Israel’s Iron Dome and below the upper-atmospheric Arrow-2 and exo-atmospheric Arrow-3.

RSAF F-16C/Ds
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In September 2013, Singapore confirmed its much-anticipated intent to upgrade its F-16C/Ds with improved radars and other changes. By January 2014, that was a published DSCA request. There’s no firm timeline just yet, but the proposal is part of wider-ranging military improvements underway in Singapore. It’s also seen as an early example to many other F-16 operators around the world, who respect Singapore’s as a discerning buyer and may wish to do the same thing.

That decision is expected to launch at least 2 fierce competitions. One will be between Lockheed Martin and BAE Systems. The other will be between Raytheon and Northrop Grumman.

RSAF: The Bigger Picture

F-5S on highway
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After the 2004 sale to Thailand of the RSAF’s initial handful of F-16A/B fighters, the RSAF became an all Block 52 force, built with fighters accepted between 1998 – 2004. Their planes aren’t entirely standard set. The long dorsal spine on many F-16Ds holds extra electronic countermeasures, and the planes reportedly carry a number of Israeli systems within, including DASH-III helmet mounted displays.

Singapore has about 14 F-16C/Ds based in the USA for training, and another 48 F-16C/Ds in Singapore at Changi AB and Tengah AB. Current plans indicate an intent to upgrade up to 60 planes at about $40.5 million per plane.

Basing will also change. In the near future, they plan to expand Changi and Tengah and consolidate around both facilities, while closing Paya Lebar AB. Paya Lebar’s F-15SGs, upgraded F-5S interceptors, and C-130 transports will go elsewhere, though the 40 or so F-5s are due for phase out in the near future.

RSAF F-16D-52
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There is some question as to whether the F-5s will be replaced, though a March 2013 announcement that Singapore would buy more F-15SGs seems to indicate at least partial near-term replacement. The rest of that question hinges on Singapore’s timeline for acquiring F-35s. If they’re bought soon, they’ll grow the fleet, effectively replacing the F-5S with some F-16C/Ds. If Singapore postpones their F-35 buy, they will pay less per plane, and the F-35s will become de facto replacements for the F-16+ fleet as they age out. Upgrading the F-16s might suggest to some that Singapore intends to delay the F-35s, especially since they recently elected to expand their F-15SG fleet instead of making an expected announcement about 12 F-35Bs. In his September 2013 statement, Minister for Defence Dr. Ng Eng Hen would say only that Singapore continues to evaluate the F-35’s suitability “in meeting our long-term security needs to further modernise our fighter fleet and replace our older aircraft.”

Other Changes

Aster-30
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Singapore’s consolidation into just 2 main air bases adds operational risk to their future fleet, but protection is also being improved. Beyond Singapore’s confirmed F-16 upgrades and new F-15SGs, new IAI Gulfstream G550 CAEW jets have improved their advance airborne warning.

On the ground, new mobile Spyder air defense systems from RAFAEL offer a more modern, longer-range complement to the legacy Rapier systems from Britain. At the top tier, MBDA’s long-range Aster-30 missiles will soon replace Raytheon’s MIM-23 I-Hawks on land, offering Singapore the ability to intercept short range ballistic missiles as well as aircraft, cruise missiles, etc. Singapore’s Formidable Class frigates already use a combination of Aster-15 and Aster-30 missiles, so the land-based Aster-30 buy will draw on an existing support network.

None of Singapore’s immediate neighbors can match this array, and Singapore’s qualitative advantage is large enough that it’s very unlikely anyone would test it. The city-state is extremely serious about its defense, with a long history of strong spending in this area. That well-known commitment, and the visibility of its strategic position, ensures that Singapore’s defense choices get attention far beyond their immediate neighborhood.

The Competitions

RACR
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Singapore has a number of options with respect to their F-16s.

Contractor. First of all, Lockheed Martin and BAE can be expected to compete hard for the upgrade work. Lockheed Martin is the manufacturer, but Britain has picked up significant F-16 upgrade wins in the USA and around the world.

AESA. Then there’s the radar question. The new radars will use advanced AESA technology, improving range/ discrimination by 2x – 3x, offering entirely new modes of operation, and sharply reducing maintenance costs.

NGC’s SABR
click for video

Lockheed Martin recently announced that Northrop Grumman’s SABR radar would be the cornerstone of its F-16V offering, which was unveiled at the 2012 Singapore air show. The F-16V can be bought as an upgrade, or as new fighters. Modernized American and Taiwanese F-16s will also use SABR.

On the other hand, South Korea picked Raytheon’s RACR radar for their advanced F-16 upgrade, and Singapore already flies with related Raytheon AN/APG-63v3 AESA radars in its 20 new F-15SGs. If Singapore also picks RACR for its F-16s, in order to take advantage of common software and radar mode development, it will give Raytheon a significant and much-needed boost in the global F-16 refit competition.

There’s also the non-US option of using the Israeli ELM-2052 AESA, but the US reportedly took protectionist measures and threatened to cut off F-16 support if Israel introduced that radar to its own F-16s. Export to Singapore seems unlikely.

Contracts & Key Events

RSAF F-16D-52
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March 21/19: Weapons System Support KT Consulting won an $11.9 million firm-fixed-price task order for F-16 Weapons System support. The contract involves a Foreign Military Sale to Singapore. The F-16 Fighting Falcon is a single-engine, supersonic multirole fighter. Early fighters could be armed with up to six AIM-9 Sidewinder, heat-seeking, short-range air-to-air missiles (AAM), and radar guided AIM-7 Sparrow medium-range AAMs. The recent versions of the aircraft support AIM-120 AMRAAM. The Republic of Singapore Air Force operates 62 F-16 Fighting Falcons, all of which are advanced F-16C/D block 52 aircraft. These aircraft are equipped with state-of the-art armament, including AIM-120 AMRAAM as well as presumably the Israeli Python 4 missile linked to a DASH-3 Helmet Mounted Sight. Work will take place at Luke Air Force Base in Arizona and Holloman Air Force Base in New Mexico and is scheduled to be finished by March 31, 2024. Fiscal 2019 operations and maintenance funds in the amount of $4,435,581 and Singapore National Funds in the amount of $34,969 are being obligated at the time of award.

December 3/15: The US Department of Defense (DoD) has awarded a $914 million contract to Lockheed Martin to upgrade F-16 aircraft for the government of Singapore. The work is to be carried out at Fort Worth, Texas. The number of aircraft to be upgraded is unknown, but the DoD notified Congress that they had approved the sale of upgrades for 60 fighters in 2014. The Singapore Air Force announced earlier this year that it was planning a major overhaul of its current fleet, with enhancements including laser-designated JDAM munitions, air-to-air weapons, datalink capability and helmet mounted displays, in addition to an Active Electronically Scanned Array (AESA) radar system.

July 6/15: Singapore’s Ministry of Defense (MINDEF) has released more information on its plans to upgrade the RSAF’s fleet of F-16C/D fighters. The upgrades will take place in phases from 2016 onward, with various capability enhancements planned. These include laser-designated JDAM munitions, air-to-air weapons, datalink capability and helmet mounted displays, as well as an Active Electronically Scanned Array (AESA) radar system, as per a previous DSCA request. The AESA system is thought to be the Northrop Grumman AN/APG-83 Scalable Agile Beam Radar (SABR) system. Singapore announced its intention to upgrade its F-16s in 2013, with Lockheed Martin seemingly tipped to win the upgrade contract.

March 19/15: Lockheed tipped to win. Singapore is reportedly close to signing a contract with Lockheed Martin to upgrade its F-16s, after a cancelled deal with BAE in November. The country initially confirmed its intention to upgrade the fleet in September 2013.

Feb 10/14: Boeing? Boeing DSS VP for business development and strategy Chris Raymond says that Boeing would be interested in bidding, if Singapore were to open their F-16 upgrade program to competition. Boeing is an unlikely competitor, given their thin record servicing and enhancing global F-15 fleets. Raymond cites their experience with the QF-16 conversion, and with other fighter and aircraft upgrades. They could also leverage an existing relationship with the RSAF, supporting their F-15SG fighters and AH-64D Apache helicopters.

Lockheed Martin has indicated that NGC’s SABR radar is their preferred choice for upgrades, and for new-build F-16Vs. BAE is tied to Raytheon’s RACR via their South Korean experience. Boeing doesn’t have an official allegiance, but their in-production fighters both carry Raytheon AESA radars, and there’s a RACR variant for F/A-18A-D upgrades. Sources: Aviation Week, “Boeing Could Bid On Singapore F-16s”.

Jan 14/14: DSCA. The US DSCA details Singapore’s official request to upgrade 60 F-16C/D+ Block 52 fighters to something like the F-16V standard, at a cost of up to $2.43 billion ($40.5 million per plane). That’s about 2/3 the cost of buying similar F-16E/F Block 60 aircraft new off of the production line.

Upgrades would include:

• 70 Active Electronically Scanned Array Radars (AESA). Note that no pick is being made here between Raytheon’s RACR (South Korea) or Northrop Grumman’s SABR (Taiwan, US ANG).
  
• 70 Joint Helmet Mounted Cueing Systems (JHMCS)
  
• 70 LN-260 Embedded Global Positioning System/Inertial Navigation Systems (GPS/INS)
  
• 70 APX-125 Advanced Identification Friend or Foe (IFF) Combined Interrogator Transponders
  
• 1 AIS Interface Test Adapters for software updates
  
• 1 Classified Computer Program Identification Numbers (CPINs)
  
• Site surveys and construction. Note that Singapore is busy consolidating its air bases after removing Paya Lebar.
  
• Also included: flight test of the new configuration; aircraft ferry services with aerial refueling support; a Joint Mission Planning System (JMPS); Modular Mission Computers, a software maintenance facility, cockpit multifunction displays, radios, secure communications, video recorders; maintenance, repair and return, aircraft and ground support equipment, spare and repair parts, tool and test equipment; engine support equipment, publications and technical documentation; personnel training and training equipment, and other forms of US Government and contractor support.

They also want a set of test weapons:

• 3 AIM-9X Block II Captive Air Training Missiles. Singapore already fields AIM-9X on its F-15SGs.
  
• 3 TGM-65G Maverick Missiles for testing and integration. GM-65K is the latest standard.
  
• 4 GBU-50 Guided Bomb Units (GBU) for testing and integration (2,000 pound laser-guided bunker-buster)
  
• 5 GBU-38 Joint Direct Attack Munitions for testing and integration (500 pound GPS)
  
• 3 CBU-105 (D-4)/B Sensor Fused Weapons for testing and integration (GPS anti-armor cluster bomb)
  
• 4 GBU-49 Enhanced Paveways for testing and integration (500 pound GPS/laser)
  
• 2 DSU-38 Laser Seekers for testing and integration
  
• 6 GBU-12 Paveway II, Guidance Control Units (used in 500 pound laser-guided)

Contractors aren’t mentioned specifically, implying that they’re still to be chosen by Singapore. In terms of overall priorities, Minister for Defence Dr. Ng Eng Hen said recently that the F-16 fleet’s condition and prospective upgrades meant that they were in “no particular hurry” to make an F-35 decision, though it’s a “serious consideration.” Sources: DSCA #13-67 | Defense News, “US: Singapore To Buy Upgrade For Its F-16 Fighter Jets”.

DSCA request: F-16 upgrades

Sept 16/13: Singapore’s Minister for Defence Dr. Ng Eng Hen’s Parliamentary reply confirms that Singapore has picked MBDA’s Aster-30 as its upper-tier air defense system on land, and will upgrade their F-16s. The planes will be refitted with new electronics and systems, and the RSAF also plans to extend their service lives. Sources: Singapore MINDEF, “Reply by Minister for Defence Dr Ng Eng Hen to Parliamentary Question on Relocation of Paya Lebar Air Base”.

Additional Readings

• YouTube – New Lockheed Martin F-16V Singapore Airshow 2012 HD. By LMCO.

• DID – South Korea Looking to Upgrade its KF-16 Fighters. They picked Raytheon’s RACR AESA radar.

• DID – Import or Die: Taiwan’s (Un?)Stalled Force Modernization. Taiwan’s F-16s will carry Northrop Grumman’s SABR radar, picked for them by the USAF.

• DID – Singapore’s RSAF Decides to Fly Like An Eagle. In April 2013, it became clear that Singapore would grow their F-15SG fleet again, instead of buying 12 F-35Bs.

News & Views

• Fort Worth Star-Telegram (June 11/14) – At Alliance, BAE Systems challenges Lockheed on F-16 upgrades.

• Aviation Week (Feb 3/14) – Fast-Changing Trends In Asia Fighter Market

• DID (Sept 18/13) – Singapore’s Steps: Long-Range Aster-30 Defensive Missiles on Land & Sea.

• Lockheed Martin (Feb 15/12) – Lockheed Martin’s Fighting Falcon Evolves With New F-16V

• Defense News (March 22/10) – [F-5] Retirement or Replacement?

• DTI (Jan-Feb. 2008) – Target Acquisition: MAST Highlights Missile Defense Concepts. Says that the Formidable Class carries both Aster-15s and Aster-30s, along with the Herakles active radar and Sylver A50 launchers.

Americas

The US Navy awarded General Dynamics a $2 billion contract modification to provide additional materials required to build the Virginia Class submarines from fiscal 2019 through fiscal 2023. The deal includes additional Long Lead Time Material and Economic Ordering Quantity items for SSN-802 to SSN-811 underwater vessels. The SSNs 802 -811 Virginia Class submarine hull numbers have not been named yet. The Virginia Class is the Navy’s newest undersea warfare platform. Attack submarines are designed to seek and destroy enemy submarines and surface ships, project power ashore with Tomahawk cruise missiles and Special Operation Forces, carry out Intelligence, Surveillance, and Reconnaissance (ISR) missions, support battle group operations, and engage in mine warfare. The modification falls under a previously awarded sole-source contract. General Dynamics is the lead contractor of the Virginia Class submarine program. In February 2017, General Dynamics won an initial $126.5 million contract by the US Navy for long lead time material for the first two Block V Virginia Class submarines, SSN-802 and SSN-803. The Block V submarines built from 2019 onward will have an additional Virginia Payload Module (VPM) mid-body section, increasing their overall length. Work under the contract modification will take place within the USA.

The Naval Sea Systems Command tapped Raytheon Missile Systems with a $97.8 million modification to obtain materials needed for fiscal 2019 Evolved Sea Sparrow Missile (ESSM) Block 2 low-rate initial requirements. The ESSM is a medium-range, surface-to-air missile that is currently in service with the US Navy and some of the 12 NATO Sea Sparrow consortium nations. Consortium members include Australia, Canada, Denmark, Germany, Greece, Netherlands, Norway, Spain, Turkey and the US. The missile is equipped with a tail-control system to obtain high speed and maneuverability. It can operate in all weather conditions and has a length of about 3.64m, diameter of 254mm and a weight of 280kg. The Evolved SEASPARROW Missile program is an international cooperative effort to design, develop, test, and procure ESSM missiles. Work will take place in Canada, Germany, Australia, Spain, Netherlands, Mexico, Greece, Denmark, Turkey, Portugal as well as various sites within the US and is scheduled to be finished by March 2023.

The Naval Air Systems Command awarded Lockheed Martin a $14.6 million contract modification in support of the F-35 Program. The deal provides for 62 low-rate initial production Organic Light Emitting Diode (OLED) Helmet Display Units and spares for the F-35 Joint Strike Aircraft. The contract caters to the US Marine Corps and Navy. The F-35 Lightning is a supersonic, multi-role fighter jet used by the defense forces of the United States and 11 other nations. The F-35 is Lockheed Martin’s largest program that generates more than 25 percent of its total sales. OLED panels are made from organic materials that emit light when electricity is applied through them. Since OLEDs do not require a backlight and filters, they are more efficient, simpler to make, and much thinner and in fact can be made flexible and even rollable. Work related to the deal is scheduled to be over by February 2020 and will be carried out in Fort Worth, Texas.

The US Navy ordered thousands of Advanced Precision Kill Weapon System (APKWS) kits from BAE Systems, the company stated in a press release. The APKWS guidance kits are the US government’s sole program of record for 2.75-inch laser-guided rockets. They are available in all four military branches as well as to allied nations through Foreign Military Sales. The APKWS kits transform standard 2.75-inch Hydra rockets into guided munitions that provide warfighters with a precision strike capability with limited collateral damage. The APKWS II uses the Distributed Aperture Semi-Active Laser Seeker technology. This system allows a laser seeker to be located in the leading edge of each of the forward control canards, working in unison as if they were a single seeker. The company announced, it will continue to deliver APKWS guidance kits ahead of schedule and accelerate production rate to meet growing demand.

Middle East & Africa

According to reports, Egypt signed a $2 billion contract to buy more than 20 SU-35 multirole fighters from Russia. The delivery of the aircraft, including their weapon systems, will begin as early as 2020-2021. The deal is yet to be confirmed by official sources. The SU-35 is a single-seat, twin-engine, supermaneuverable aircraft. With 12 to 14 weapon hardpoints, the SU-35 is able to use K-77M radar-guided missiles that reportedly have a range of almost 200km. The jet is also armed with a 30mm cannon with 150 rounds for strafing or dogfighting. The SU-35 can reportedly carry up to 8,000kg of air-to-ground munitions. It is Russia’s most advanced operational fighter. Its first foreign customer was China, which ordered 24 aircraft in November 2015. Indonesia also signed a contract for the SU-35 worth $1.1 billion with deliveries possibly beginning at the end of the year. Egypt has one of the biggest Armed Forces in the Middle East. Between 1982 and 2013, the Egyptian Air Force received 240 Lockheed Martin F-16s from the US. Egypt ordered and received in FY 2015-2017, 24 Dassault Rafale fighters from France, followed by the MiG-29Ms, which are currently being delivered.

Europe

The US Naval Sea Systems Command awarded RAM-System, Germany an €81.4 million ($92.4 million) and $1.1 million contract modification for the German Navy’s requirements for Rolling Airframe Missile (RAM) MK49 guided missile launching systems. The RAM is a small, lightweight, infrared homing surface-to-air missile that together with the Mk 49 Guided Missile Launching System (GMLS) and support equipment, make up the RAM Mk 31 Guided Missile Weapon System (GMWS). It is designed to provide anti-ship missile defense for multiple ship platforms. The Federal Republic of Germany will fully fund the contract. The RAM MK 31 guided missile weapon system is an international cooperative development, production and in-service program between the U.S. and German governments. The participating governments operate under a series of memorandums of agreement/memorandums of understanding that establish the business principles for program execution along with contracting and financial agreements. The contract also includes associated shipboard hardware and spares. Work will take place in Germany as well as the US and is scheduled to be completed by December 2023.

Orbit Communication Systems received a $3 million order for Maritime TVRO Satcom Systems from a European Navy. Delivery of the spares for Orbit’s widely-deployed AL-7200 series of maritime TVRO is planned in 2019. Orbit’s maritime TVRO satcom systems provide uninterrupted reception of TV and data services for NATO and international naval vessels operating in extreme conditions. The framework agreement will extend the TVRO satcom system’s service life for multiple years. Orbit secured a well-stocked inventory of spares to allow the Navy to maintain its existing TVRO systems well into the future.

Asia-Pacific

Taiwan requested more than 100 main battle tanks, designated as M1A2X, from the US. The M1A2X is a special configuration of the M1A2C, the latest variant of Abrams tanks in production. The M1 Abrams is a highly mobile main-battle tank for modern armored ground. Three main versions of the M1 Abrams have been deployed, the M1, M1A1, and M1A2, incorporating improved armament, protection, and electronics with each new model. These improvements and other upgrades to in-service tanks have allowed the vehicle to remain in front-line service. Taiwan’s Ministry of National Defense plans to acquire US-made Abrams tanks to replace some M60A3 Patton and CM-11 Brave Tiger tanks in service. Washington said it will make a decision on the tanks within 120 days of the application date.

Today’s Video

Watch: UK begins integrating next gen weapons for F 35

Americas

The US Air Force contracted Boeing $250 million to integrate the Long Range Stand-Off (LRSO) Cruise Missile on the B-52H bomber platform. This contract provides for aircraft and missile carriage equipment development and modification, engineering, testing, software development, training, facilities, and support necessary to fully integrate the LRSO Cruise Missile on the B-52H bomber. The B-52H Stratofortress is a long-range, large-payload multirole bomber. It is the Air Force’s strategic nuclear and conventional weapons platform and supports the US Navy in anti-surface and submarine warfare missions. The US Air Force awarded a $750 million, ten-year engineering sustainment program contract to Boeing in June 2009 to provide engineering and technical support services for the B-52H and its components, as well as support and test equipment, and system integration laboratory. The LRSO is a nuclear-tipped air-launched cruise missile that is currently being developed to replace the subsonic air-launched cruise missile AGM-86 ALCM. It is being developed to penetrate and survive integrated air defense systems and strike its targets. Work under the contract will take place in Oklahoma City and is schedules to be completed by the end of December 31, 2024.

The Air Force Life Cycle Management Center awarded Raytheon $21.2 million to retrofit the F-15 fleet. The deal provides for retrofitting the F-15 fleets current Identity Friend of Foe Units. Identification Friend or Foe enables military and civilian air traffic control interrogation systems to identify aircraft, vehicles or forces as friendly and to determine their bearing and range from the interrogator. The Units offer Mode 5 capability for the APX-114 and APX-119 on the F-15 models C/D/E via a hardware retrofit and software upgrade. Per the terms of the deal, these units will provide National Security Agency approved cryptography and robust anti-jam interrogation and reply encryption capabilities. The F-15 is a twin-engine, all-weather tactical fighter aircraft designed to permit the Air Force to gain and maintain air supremacy over the battlefield. A multi-mission avionics system sets the F-15 apart from other fighter aircraft. It includes a head-up display, advanced radar, inertial navigation system, flight instruments, ultrahigh frequency communications, tactical navigation system and instrument landing system.

The Navy awarded Pratt & Whitney a $71.4 million task order in support of the F-35 Lightning II Joint Strike Aircraft for the Air Force, Navy, non-Department of Defense participants and Foreign Military Sales customers. The United Technologies subsidiary will mature the F-35 propulsion system ahead of service operational use of the fighter aircraft. The company will provide non-recurring services to help address safety and durability challenges, maintain technical performance and advance the engine technology of F-35 jets. The F-35 is a family of single-seat, single-engine, all-weather stealth multirole fighters. The Joint Strike Fighter (JSF) is a development and acquisition program intended to replace a wide range of existing, strike, and ground attack aircraft for the United States, the United Kingdom, Turkey, Italy, Canada, Australia, the Netherlands, and their allies. Work under the order will take place in Connecticut and Indiana and is scheduled to be finished by December 2023.

Middle East & Africa

Sudan’s Military Industry Corporation revealed a new wheeled armored personnel carrier, the upgraded Russian BTR-70 8×8 called the Shareef-3, Jane’s reports. The new carrier replaces BTR-70’s original two ZMZ-4905 engines with a more fuel-efficient KAMAZ-7403 V8 water-cooled diesel developing 260hp at 2,600 rpm. This gives a maximum road speed of 80 km/h. The Shareef-3 has an amphibious water speed of 8- 10 km/h. The vehicle carries six dismounts seated on two bench seats in the middle of the troop compartment. Dismounts can exit via roof hatches or side hatches between the second and third road wheels. Additionally, Shareef-3 retains the launcher rail for the Russian 9M14 Malyutka anti-tank guided weapon.

The Israel Defense Forces Intelligence (IDF) Directorate inaugurated a new Targeting Center as part of the establishment of the General Staff Targeting Directorate at the Glilot base. The Center will serve as a focal point for all the units involved in the acquisition of emergency and routine targets in the IDF. The Directorate will enhance the connection with the operational edge in the various commands and branches. The goal is to enable an effective operational process alongside increasing the rate of target acquisition for all sectors according to their importance. The Military Intelligence Directorate’s technologies will be combined in the fields of data science and machine learning in order to acquire targets. The Targeting Center has been operating for about a month.

Europe

BAE Systems handed over the HMS Medway to the British Royal Navy. The HMS Medway is a Batch 2 River Class offshore patrol vessel. On November 6, 2013, the Royal Navy announced it had signed an Agreement in Principle to build three new offshore patrol vessels, based on the River Class design. The Medway is the second Batch 2 River Class vessel to be commissioned. Meanwhile, the Batch 2 River Class HMS Forth and her crew are in the final stages to resume trials and training. Medway will be a couple of months behind Forth in going to sea for a second time. The River Class is a class of offshore patrol vessels. The Batch 2 ships are fundamentally different in appearance and capabilities from the preceding Batch 1. Notable differences include the 90.5 meters (296 ft 11 in) long hull, a top speed of 24 knots, Merlin-capable flight deck, a displacement of around 2,000 tonnes and greatly expanded capacity for accommodating troops. The Batch 2 ships are the first Royal Navy ships fitted with BAE Systems Shared Infrastructure operating system.

Asia-Pacific

The US State Department approved the sale of air-to-air missiles to Australia. The proposed deal for AIM-120C-7 Advanced Medium-Range Air-to-Air Missiles (AMRAAM) and related equipment is estimated at $240.5 million. The Government of Australia has requested to buy up to 108 AIM-120C-7 AMRAAMs, six AIM-120C-7 AMRAAM Air Vehicles Instrumented as well as six spare AIM-120C-7 AMRAAM guidance sections and associated parts, hardware, engineering support and training. This proposed sale is in support of the Australian Defense Force project LAND 19 Phase 7B for acquisition of a ground based air and missile defense capability.

Today’s Video

Watch: The New F-15X Fighter Jet Will Complement the F-22 and F-35 in Aerial Battlefields

River Class
(click to view full)

The UK’s forthcoming Ocean Class 90m+ Offshore Patrol Vessels stem from a shipbuilding sector agreement that the UK MoD signed with BAE in November 2013. Britain needed to find an affordable bridge-buy that kept its naval shipyards running in-between completion of existing ships, and delayed construction of the new Type 26 frigates. Rather than paying termination and industrial costs to keep the shipyard idle, the UK government decided to buy 3 OPVs, for delivery by 2017. This would also allow the Royal Navy to retire or gift out the existing River Class OPVs HMS Tyne, HMS Severn and HMS Mersey.

As of August 2014, the contract for these new open-ocean patrol vessels is complete…

Batch 2 OPVs

The new British OPVs will be built at BAE Systems’ facilities in Glasgow, under a GBP 348 million contract announced on Aug 12/14. That brings the total to GBP 368 million, following a GBP 20 million long-lead parts contract announced on March 12/14.

The design based on vessels already sold abroad: Thailand’s HTMS Krabi, and the 3 similar Amazonas Class OPVs that Brazil picked up when Trinidad and Tobago cancelled their deal.

The new ships will be larger and more efficient than Britain’s existing River Class OPVs, with more room for embarked personnel, more storage space, and the addition of a flight deck capable of landing the Royal Navy’s AW101 Merlin medium-heavy helicopters. The Ocean Class are designed for a maximum speed of 24 knots, and a range of 5,500 nautical miles. Sources: UK MoD, “£348 million warship contract delivers Clyde jobs boost” | BAE, “New contract award for Royal Navy Offshore Patrol Vessels” | UK MoD, “£20 million contract for new Royal Navy ships” (March 2014) | UK MoD, “New offshore patrol vessels for Royal Navy” (Nov. 2013).

Update

March 15/19: HMS Medway on her way BAE Systems handed over the HMS Medway to the British Royal Navy. The HMS Medway is a Batch 2 River Class offshore patrol vessel. On November 6, 2013, the Royal Navy announced it had signed an Agreement in Principle to build three new offshore patrol vessels, based on the River Class design. The Medway is the second Batch 2 River Class vessel to be commissioned. Meanwhile, the Batch 2 River Class HMS Forth and her crew are in the final stages to resume trials and training. Medway will be a couple of months behind Forth in going to sea for a second time. The River Class is a class of offshore patrol vessels. The Batch 2 ships are fundamentally different in appearance and capabilities from the preceding Batch 1. Notable differences include the 90.5 meters (296 ft 11 in) long hull, a top speed of 24 knots, Merlin-capable flight deck, a displacement of around 2,000 tonnes and greatly expanded capacity for accommodating troops. The Batch 2 ships are the first Royal Navy ships fitted with BAE Systems Shared Infrastructure operating system.

January 30/18: First Delivery The British Royal Navy has received its first River Class Offshore Patrol Vessel, HMS Forth, from manufacturer BAE Systems. In attendance at the handing over ceremony at the firm’s Clyde shipyard in Scotland was the recently appointed Under-secretary of State for Defence Procurement at the Ministry of Defence (MoD), Guto Bebb MP. HMS Forth will remain at the Scotstoun yard in Glasgow for a short period to complete some additional work requested by the MoD and on departure will be the first complex warship to leave Glasgow since HMS Duncan in 2013. She will be commissioned into service later this year in Portsmouth. During his visit, Bebb also oversaw the progress in the production of the first vessel to be produced under the Type 26/City Class frigate program, the future HMS Glasgow.

December 9/16: BAE Systems has been contracted by the UK government to build two additional River-class Offshore Patrol Vessels for the Royal Navy. The $360 million deal adds two more manufacturing and support projects to the five-ship program, bringing the total contract value to $797 million. Work on the two vessels, named Tamar and Spey, will involve more than 100 companies from Britain. The designs build on existing River-class ships with variants already used by the navies of Brazil and Thailand.

Americas

The US Air Force received a KC-46 Pegasus on March 11 after the aircraft passed a Foreign Object Debris inspection at Boeing’s production facility. The Pegasus is a military aerial refueling aircraft developed by Boeing. The Air Force selected the Pegasus to replace the KC-135 Stratotankers. The first Pegasus was scheduled to be delivered in August 2017 but was delayed until January 2019. Deliveries of the jets were halted last month after foreign object debris was found in one of the aircraft. Boeing had offered to inspect all the aircraft that were accepted by the Air Force. Loose tools and other items were found inside a completed airplane. Subsequent deliveries will occur as Boeing successfully completes each aircraft’s inspections and actions assigned from the review. Boeing plans to deliver 36 of the aircraft this year and about a dozen more are nearing completion.

The US Air Force on Tuesday unveiled a nearly $166 billion budget request for fiscal 2020. The Pentagon plans to buy eight Boeing F-15EX fighters FY 2020 as part of a purchase of 144 total aircraft over an undisclosed number of years. According to the budget request, it will cost $80 million per airframe. However, that cost will rise to approximately $125 million for each of the eight jets to set up the line and account for non-recurring engineering costs in the first year of procurement. The total deal will be priced at more than $1.1 billion and covers production of eight brand-new F-15EX fourth-plus generation fighters. The F-15EX is the latest version of the F-15 Eagle fighter jet. The Eagle is a twin-engine, all-weather tactical fighter aircraft that has an all-metal semimonocoque fuselage with a large-cantilever, shoulder-mounted wing.

The USS Zumwalt arrived in British Columbia, Canada on March 11 after it left its homeport of San Diego for its first deployment that includes a trip up the West Coast. Zumwalt is the lead ship of the next-generation multi-mission destroyers. It has stealth capabilities with a radar cross-section similar to a fishing boat despite the large size of the ship. The Zumwalt Class was primarily designed to support ground forces in land attacks, in addition to the usual destroyer missions of anti-air, anti-surface, and antisubmarine warfare. The ship is equipped with two Advanced Gun Systems, which are designed to fire the Long Range Land Attack projectile. During the scheduled port visit in BC, Zumwalt will host Canadian Forces, Marine Forces Pacific Commander, Rear. Adm. Bob Auchterlonie, and US Consul General in Vancouver Katherine S. Dhanani.

Middle East & Africa

The US Army Corps of Engineers awarded ExpFederal Inc. an $11.3 million firm-fixed-price contract in support of the US Forces-Afghanistan. The deal includes electrical safety assessments, repairs program, materials management and control services. ExpFederal operates as an architectural company that provides engineering design, construction management, interior, landscape, urban design, surveying, and master planning services. Work will take place in Bigram, Afghanistan and is scheduled to be finished by March 11, 2021.

Europe

Germany’s chief defense staff, General Eberhart Zorn, reported improvements in the readiness of the country’s military equipment to German parliament defense committee. According to the report, which unlike the past years will from now on be classified as secret, 70 percent of the most important weapon systems of the Bundeswehr, the Unified Armed Forces of Germany, were operational in the past year. The general added that the low availability of Luftwaffe CH-53 helicopters and Tornado bombers was stabilized at the 2017 level, despite the deployment of the former to Afghanistan and the latter to Jordan. In comparison to previous years, Zorn sees the equipment readiness of 70 percent as a positive development.

German defense contractor Rheinmetall anticipates more sales and operating result growth for 2019, the company stated in a press release. This increase is primarily driven by continued dynamic development in the defense sector. The trend toward stepping up the modernization of Armed Forces linked to the rising budgets is already leaving its marks in Rheinmetall’s order books. The Rheinmetall Group generated sales of $6.9 million in fiscal 2018, an increase of 4.3 percent. The defense sector achieved an operating result of $287.3 million, 46 percent above the previous year’s figure of $196.9 million. Sales growth in the defense sector was due to increased deliveries of trucks for the major project Land 121 in Australia and to the fact that series production was being utilized to full capacity for the Puma infantry fighting vehicle for the German Armed Forces. In addition, the start-up of the major project Future Soldier System – together with the German Armed Forces – contributed to a significant increase in sales in the Electronic Solutions division. However, the Weapon and Ammunition division suffered a year-on-year drop in sales of approximately 10 percent or $134.6 million in 2018, owing to the loss of trading sales.

Asia-Pacific

Indonesia’s Ministry of Defense is leaning towards a variant of the Danish Iver Huitfeldt Class in their plan to acquire two more frigates for the country’s Navy, Jane’s reports. Within the second phase of the Minimum Essential Force (MEF) modernization blueprint, Indonesia acquired two SIGMA 10514 vessels from Damen that now serve as the Martadinata Class. The country requires at least four more hulls in the longer term as part of wider MEF requirements. A piece of unclassified correspondence between the country’s defense minister, Ryamizard Ryacudu, and the cabinet secretary of President Joko Widodo made the case for the Iver Huitfeldt class. The Iver Huitfeldt Class is a three-ship class of frigates. Its main role is air defense. Most anti-air warfare sensors and equipment are similar to the German Sachsen Class frigates as well as the Dutch De Zeven Provincien Class destroyers. The Iver Huitfeldt class frigates have a modular mission payload system.

Today’s Video

Watch: AC-130J Ghostrider Gunship Upgrade gives AFSOC Its Most Lethal Aircraft

Americas

The US Navy contracted Northrop Grumman Systems $89.5 million in support of the MQ-4C Triton Unmanned Aircraft System (UAS). The deal provides for sustainment and engineering services. The Triton is a high-altitude long endurance unmanned aerial vehicle that together with its associated ground control station is considered a UAS. The system provides real-time intelligence, surveillance and reconnaissance missions over ocean and coastal regions as well as continuous maritime surveillance, conduct search and rescue missions. They complement the Boeing P-8 Poseidon maritime patrol aircraft. The drone can descend and ascend through harsh maritime weather environments in order of gaining a closer view of ships an other targets at sea. Last year the Navy announced plans to deploy Triton drones to Guam to assist with Surveillance in the South China Sea. The South China Sea is one of the most contested geopolitical regions on Earth. The current contract procures the technical expertise of field service representatives, logisticians and test support to ensure MQ-4C air vehicles and mission control and operator training systems are fully sustained and mission capable. Work under the deal will take place within the US as well as at Andersen Air Force Base in Guam and is expected to be finished by March next year.

The Navy awarded General Atomics a $18.9 million delivery order to provide engineering and diagnostics support for the Electromagnetic Aircraft Launch System (EMALS). The deal includes test and evaluation effort for EMALS test site operations, Failure Reporting Analysis and Corrective Actions System, prototype and testing, environmental qualification testing and remediation, electromagnetic interference testing, and training efforts. The EMALS is a type of aircraft launching system designed to replace the steam catapult systems currently used on the Navy aircraft carriers. The USS Gerald R. Ford is the first carrier to use EMALS. John F. Kennedy and Enterprise are also scheduled to install and use EMALS. EMALS can launch a wide variety of aircraft weights and can be used on a variety of platforms with differing catapult configurations. Work will take place in New Jersey, Mississippi, and California and is expected to be finished in January 2021.

The US Special Operationa Command (USSOCOM) tapped Barret Firearms Manufacturing with approximately $50 million for the purchase of advanced sniper rifles. Barrett Firearms Manufacturing is an American manufacturer of firearms and ammunition. It was founded in 1982 by Ronnie G. Barrett to build semi-automatic rifles chambered for the powerful .50 BMG (12.7x99mm NATO) ammunition, originally developed for and used in M2 Browning machine guns. Work will take place in Christiana and is scheduled to be finished by March 2024. Fiscal 2019 research, development, test and evaluation funds in the amount of $387,234 are being obligated at the time of award.

Middle East & Africa

Turkey will start to deploy S-400 anti-aircraft missile defense systems in October this year. Turkey is acquiring S-400 anti-aircraft missile systems from Russia because of the urgent need to ensure the country’s security. The S-400 Triumf is a Russian anti-aircraft weapon system designed to destroy aircraft, cruise and ballistic missiles, including medium-range missiles. It can also be used against ground installations. In June 2018, it was announced that Turkey assigned defense enterprises the task of completing the production of S-400 surface-to-air missile systems in May 2019 for their delivery to Turkey. Earlier this month, the United States threatened to cancel Turkey’s participation in the F-35 fighter jet program and also impose sanctions on it if Ankara persists on its planned purchase of Russian S-400 air defense systems.

Europe

Raytheon partnered with German sensor specialist Hensoldt to provide integrated air surveillance radars to the Royal Netherlands Air Force (RNLAF) and the Deutsche Flugsicherung. The Royal Netherlands Air Force will receive one system that will provide both advanced air traffic control and wind-farm interference mitigation at De Kooy airfield. The Deutsche Flugsicherung, which is a German air navigation provider, will receive three systems to replace aging radars as part of Germany’s airspace modernization efforts. The radars will combine Hensoldt’s next-generation primary airport surveillance radar, the ASR-NG and Raytheon’s Mode S monopulse secondary surveillance radar, the Condor Mk 3. Hensoldt’s multibeam 3D S-band solid-state approach control primary surveillance radar combines fully digital Doppler detection and tracking solution with highly flexible and self-learning clutter and site optimization capabilities.

Norway will house the world’s first licensed service center to service F-16 fighter jets. Lockheed Martin together with AIM Norway will jointly establish the so called „Falcon Depot“ center for the Royal Norwegian Air Force and other regional F-16 customers. AIM Norway provides maintenance, repair and modification services for fixed wing aircraft, helicopters and field equipment for the Norwegian Armed Forces. Lockheed Martin continues to grow its F-16 customer base and sees new F-16 production opportunities totaling more than 400 aircraft. There are approximately 3,000 operational F-16s in service today with 25 countries.

Asia-Pacific

The Pakistan Air Force (PAF) successfully test-fired an indigenously developed range smart weapon from JF-17 multi-role fighter aircraft. The JF-17 Thunder is a single-engine, multi-role combat aircraft developed jointly by the Pakistan Aeronautical Complex and the Chengdu Aircraft Corporation of China. The PAF inducted its first JF-17 squadron in February 2010. The Thunder was part of media attention during recent hostility between Pakistan and India. It was recently reported by CNN that a JF-17 fighter jet brought down an Indian warplane in Azad Jammu and Kashmir. The report contradicted Indian claims that Pakistan used F-16s to down Indian planes.

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Watch: Say goodbye to the EA-6B Prowler — Here are 5 impressive facts about the EA-6B Prowler

Americas

The US Navy awarded Bell Boeing a $85.7 million contract modification to update the MV-22 Osprey aircraft. The joint venture of Boeing and Bell Helicopter will convert four MV-22s into a new configuration. The Osprey is a joint service multirole combat aircraft that combines the vertical performance of a helicopter with the speed and range of a fixed-wing aircraft. With its rotors in vertical position, it can take off, land and hover like a helicopter. Once airborne, it can convert to a turboprop airplane. Bell Boeing will modify Block B MV-22 Osprey units into Block C vehicles and support a maintenance interval effort for one aircraft through the Common Configuration Readiness and Modernization program. Block C configurations provide mission enhancements and upgraded inherent features onboard the Osprey. The main difference between Block B and C is that it moves the aircraft from a combat-capable aircraft with upgrades to improve maintainability to an aircraft that can be used in multiple combat roles such as those assigned to special operations. In January, the Defense Logistics Agency awarded Bell Boeing a $143.8 million to engineer and provide logistics services to the Osprey. Work under the modification will take place in Pennsylvania and Texas and is scheduled to be finished in March 2021.

The US Air Force awarded Sierra Nevada Corp. a $23.7 million modification to install an Airborne Mission Networking (AbMN) Program on the MC-130J Commando II tankers. The Commando II is an improved variant of the C-130J aircraft and can be deployed for missions requiring clandestine, single ship, formation, low-level in-flight refueling for helicopters and tilt-rotor aircraft of the US Special Operation Forces. The MC-130J features extended service life wings and additional elements to meet the requirements of special operations missions. Under the contract modification, Sierra Nevada provides additional hardware and labor necessary to support the AbMN program through flight test for the tankers used by Air Force Special Operations Command. Work will take place in Sparks, Nevada and is expected to be finished by November 16, 2021.

The US Air Force’s Valkyrie UAV demonstrator completed its first flight on March 5. The XQ-58A Valkyrie completed 76 minutes of flight time at Yuma Proving Ground, Arizona. The Air Force Research Laboratory and Kratos Unmanned Aerial Systems developed the Valkyrie based on the „loyal wingman“ concept, which will have the drone accompany fighter aircraft in the future. The idea is, that the drone will fly next to a piloted vehicle that controls it. However, during the test flight, the drone flew on its own. The Valkyrie can carry a small payload of smart bombs, and has a range of just under 2,500 miles. This test flight was the first of five planned flights that will be carried out in two phases. The aircraft will be tested on system functionality, aerodynamic performance, and launch and recovery systems.

Middle East & Africa

Israeli defense electronic company Elbit Systems won a deal to supply combat suites and perform systems integration for three new patrol vessels of the Hellenic Coast Guard, the National Coast Guard of Greece. Systems to be supplied are electro-optic payloads, radars, navigation systems, Warship Automatic Identification System (W-AIS) as well as Remote Control Weapon Stations (RCWS) with full integration into a Command and Control software. The contract will be performed over a two-year period with warranty and logistic support continuing for an additional five-year period.

Europe

Dassault Aviation’s Rafale F4 will include an upgraded version of a Thales/MBDA Rafale Fire-Control Radar Protection and Avoidance System (SPECTRA) self-protection suite, Jane’s reports. The SPECTRA provides long-range detection, identification and accurate localization of infrared, electromagnetic and laser threats. It incorporates radar warning, laser warning and missile warning receivers for threat detection and a phased array radar jammer as well as a decoy dispenser for threat countering. In March 2017 the French government authorized development of the F4 configuration. Last month the French government awarded Dassault a contract to develop the Rafale F4. The F4 standard is part of the ongoing process to continuously improve the Rafale in line with technological progress and operating experience feedback. The Dassault Rafale is a twin-engine, canard delta wing, multirole fighter aircraft intended to perform air supremacy, interdiction, aerial reconnaissance, ground support, in-depth strike, anti-ship strike as well as nuclear deterrence missions.

Saab won a potential $10.1 million contract with the Finnish Defense Forces to deliver virtual simulators of marksmanship and basic combat training. Initial deliveries will take place this year and the simulators are scheduled to be in full-scale use in 2020. Saab’s newly developed Ground Combat Indoor Trainer is a modular and scalable system that is able to be combined in several configurations to cover a variety of weapons. The contract contains models of the weapons used in Finland, computers with software that creates the virtual environment and provides the basis for analysis after the training. Saab will also be responsible for maintaining the systems.

Asia-Pacific

The Japan Maritime Self Defense Force commissioned its second Asahi-class Guided Missile Destroyer last month. The new destroyer was christened JS Shiranui. The Asahi-Class is based on the Akizuki-class, but focuses on anti-submarine warfare. Its ships measure 151 meters in length and reach speeds of 30 knots. Armament includes Mark 41 vertical launch systems for self protection, 62-caliber naval guns, close-in weapon systems and two Mark 32 surface vessel torpedo tubes. The lead ship of the class, the JS Asahi, was laid down in 2015 and commissioned in March 2018. The Shiranui was launched in October 2017 and began sea trials in July 2018. The commissioning ceremony was held at Mitsubishi Heavy Industries subsidiary Nagasaki Shipyard & Machinery Works in Nagasaki City.

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Watch: Northrop Grumman to Develop Next Generation Missile for Destroying Enemy Air Defenses

Americas

The US Navy contracted Northrop Grumman $322.5 million to develop new rocket motors for the Advanced Anti-Radiation Guided Missile – Extended Range (AARGM-ER). The deal provides for engineering and manufacturing development of the AGM-88G variant of the Advanced Anti-Radiation Guided Missile. The AARGM is a supersonic, medium-range, air-launched tactical missile featuring an advanced, digital, anti-radiation homing sensor, millimeter wave radar terminal seeker, precise Global Positioning System/Inertial Navigation System guidance, net-centric connectivity, and Weapon Impact Assessment transmit. Work under the contract includes the design, integration and test of a new solid rocket motor for the AARGM-ER for use on the F/A-18E/F Super Hornet, EA-18G Growler and F-35A/C aircraft platforms. Work will take place in California and is scheduled to be finished by December 2023.

The Naval Air Systems Command awarded Lockheed Martin a $23.9 million contract for support of the Black Hawk helicopter. The H-60 is a four-bladed, twin-engine, medium-lift utility helicopter. More than 2,000 UH-60 Black Hawk helicopter variants are in service with the US Military. The Black Hawk operates in the US Army since 1978, and variants are operational or have been ordered by 25 international customers: the Argentine Air Force, Royal Australian Army, Bahrain, Brazil, Brunei, Chile, Colombian Air Force, Egypt, Greece, Hong Kong, Israel, Japan Self Defense Force, Jordan, Korea, Malaysia, Mexico, Morocco, People’s Republic of China, Royal Saudi Land Forces Army Aviation Command, the Turkish Jandarma, Spain, The Philippine Air Force, Taiwan, and Thailand. Work under the contract provides engineering, logistics, tooling management support and technical data services for sustainment, operation, maintenance, and training in support of all domestic and foreign H-60 variants. Work will take place in New York and Connecticut, and is scheduled for completion in March 2024.

Middle East & Africa

The US Navy awarded Harris Corp. a $43.3 million contract modification for additional Integrated Defensive Electronic Countermeasures AN/ALQ-214 A(V)4/5 Onboard Jammer systems for the F/A-18 Super Hornet fighter planes of the Royal Kuwaiti Air Force. AN/ALQ-214 Integrated Defensive Electronic Countermeasures Onboard Jammer is a next-generation radio frequency (RF) integrated countermeasure system. The system is designed to counter RF guided threats with proven electronic countermeasure techniques that deny, disrupt, delay and degrade launch and engagement sequences. Each threat is identified, prioritized, countered and displayed to the aircrew for situational awareness as well as self-protection. The AN/ALQ-214 is currently deployed on the US Navy’s F/A-18 E/F Super Hornets. Boeing was awarded a $1.5 billion contract under the Foreign Military Sales program for the production and delivery of 22 F/A-18E and six F/A-18F Super Hornets for the Kuwaiti government. Work under the current modification will take place within the US and is scheduled to be completed by August 2022.

Europe

Thales will supply two Coastal Surveillance Radars for the French Defense Procurement Agency. The French company will manufacture two Coast Watcher 100 radars, which according to Thales offer optimal protection for tactical test areas, monitor maritime traffic in and around those areas and detect any intrusive threats. The radar is built around a Modular Solid-State Transmitter permitting high performances and availability. By performing a precise filtering of all environmental clutters, it allows for precise small target detection, discrimination and a low false alarm rate. About 30 of the systems are in service in several countries around the world. The company did not announce the terms of the contract.

Asia-Pacific

The Royal Australian Air Force (RAAF) will phase out its fleet of PC-9A turboprop training aircraft, Jane’s reports. The Pilatus PC-9 is a single-engine, low-wing tandem-seat training aircraft. The PC-9A are 67 two-seat trainers for the RAAF, the first of which flew on May 19, 1987. Pilot training for Army, Navy, and Air Force aircrew began in 1989. Full retirement of the fleet is expected by the end of the year. It will be replaced by the Pilatus PC-21, which is a turboprop advanced trainer with a stepped tandem cockpit. The RAAF’s acrobatic team undertook its final display in the PC-9A during the Avalon Airshow 2019.

India signed a $3 billion contract for the lease of an Akula-1 class nuclear-powered attack submarine from Russia for a period of ten years. The submarine will be ready by 2025 and the contract includes refurbishment of the submarine with Indian communication and sensor systems, spares support and technical infrastructure for its operations. This submarine will replace INS Chakra, a submarine taken on a ten-year lease from Russia in 2012. The existing lease will be extended until the new submarine becomes operational. The so called Chakra III will not be equipped with long-range nuclear missiles because of international treaties and because it is not meant for deterrence patrols. In November last year, India’s first indigenous nuclear-powered submarine, INS Arihant, completed its first deterrence patrol. A second nuclear submarine, INS Arighat, will be commissioned later this year, with two more currently under construction.

Today’s Video

Watch: HMS Duncan will be in the Mediterranean working alongside the French Navy.

US Army HH-60Ms
(click to view full)

In July 2012, the US military signed another huge contract with Sikorsky. With production of the Army’s HH/UH-60M, and the Navy’s MH-60S and MH-60R helicopters, all in full swing, there’s no question about the need for future orders. In that environment, multi-year contracts allow efficiencies in purchasing, and security of staffing, throughout Sikorsky’s supply chain. These new helicopter types are also available to Foreign Military Sales class customers, under the American contract’s advantageous pricing and terms. The UH-60M, MH-60S and MH-60R models have already inked export deals, and official requests indicate that more deals are in the pipeline.

The new multi-year 2013-2017 contract could be worth up to $11.7 billion, and follows a 5-year, multi-service “MYP-VII” contract in December 2007. Like its predecessor, it covers UH-60M Black Hawk troop transport and light cargo helicopters, Army HH-60M SAR (Search And Rescue) / MEDEVAC (MEDical EVACuation) helicopters, and the US Navy’s MH-60S and MH-60R Seahawk helicopters.

MYP-VIII: Contract in Context

USN Heli Plan
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The US Army plans to order 956 UH-60M and 419 MEDEVAC HH-60M Black Hawks through 2026, a total of 1,375 H-60M models. By then, the US Army’s total H-60 Black Hawk fleet, including upgraded UH-60As and UH-60Ls, is expected to reach more than 2,100 helicopters. US Navy production will end much sooner, and beyond about 2018 the only Seahawks built will be for export.

MYP-VIII’s base award covers 653 helicopters from FY 2013 – 2017: 234 UH-60M and 120 HH-60M Black Hawks, 193 MH-60R/S Seahawks, plus 106 helicopters for Foreign Military Sales. Like its predecessor, The 5-year agreement also allows the Army and Navy to order as many as 263 more helicopters within the same contractual terms, either for the USA or for export sales. If exercised, the optional purchases could push the contract value from $8.5 billion to a maximum of $11.7 billion.

Note that this MYP-VIII contract is a price framework agreement, rather than a firm schedule. Orders are planned 5 years in advance at the Pentagon, but annual budgets can and do increase or decrease those numbers. Actual production orders will be determined year-by-year over the life of the program, based on American budgets and foreign orders. Under the terms of the contract, Sikorsky will provide helicopters, technical publications, and changes/upgrades within set terms, while its field service representatives provide technical guidance and on-site training.

The need for replacement is certainly clear. According to FY 2011 budget documents, the USA’s oldest UH-60As are now over 30 years old, and the average age of the UH-60A fleet is 23 years. New UH-60Ms have an 18 month lead time from order to delivery, while the more advanced HH-60M for SAR/ MEDEVAC duties has a 24 month lead time.

In the Navy, the helicopters being replaced by the MH-60S armed utility & mine-warfare helicopter, and by the MH-60R strike and anti-submarine helicopter, date from the Reagan years – or earlier. The MH-60S/Rs are replacing the US Navy’s remaining SH-60B/F Seahawks, HH-60 CSAR(Combat Search and Rescue), CH-46D Sea Knights, and HH-1N Huey SAR helicopters.

The minimum production rate to sustain the H-60 line is 18 helicopters per year, while the maximum is listed in FY 2011 US Army budget documents as 150 per year. American orders are large but don’t push that limit, leaving plenty of room for export production.

Contracts & Key Events

UH-60M
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Unless otherwise specified, all order are placed by US Army Contracting Command in Redstone Arsenal, AL to Sikorsky in Stratford, CT.

Note that a contract for helicopters is not the same thing as a contract for flying, ready-to use helicopters. Many contracts omit key “Government Furnished Equipment” items like engines, sensors, etc., which make the cost of a ready-to-use helicopter higher than the base contract. Sikorsky does sometimes buy items that are usually GFE when filling some Foreign Military Sales contracts. There are still some questions about FMS inclusions within MYP-VIII, and some buys whose structure is unclear. Australia’s Letter of Offer and Acceptance for the MH-60R, for instance, was signed in June 2011, and some contracts have begun. DID will attempt to resolve those questions and details going forward.

Finally, the naval MH-60R strike and MH-60S Seahawk utility/ specialty helicopters have a large array of unique features, and a central place within the USN. We will cover purchases under MYP-8 here, but full details regarding the helicopters, their foreign sakes opportunities, and all of their related contracts can be found in “MH-60R/S: The USA’s New Naval Workhorse Helicopters.”

FY 2015 – 2019

Orders: US Army, US Navy.

March 11/19: Engineering and Technical Data Services The Naval Air Systems Command awarded Lockheed Martin a $23.9 million contract for support of the Black Hawk helicopter. The H-60 is a four-bladed, twin-engine, medium-lift utility helicopter. More than 2,000 UH-60 Black Hawk helicopter variants are in service with the US Military. The Black Hawk operates in the US Army since 1978, and variants are operational or have been ordered by 25 international customers: the Argentine Air Force, Royal Australian Army, Bahrain, Brazil, Brunei, Chile, Colombian Air Force, Egypt, Greece, Hong Kong, Israel, Japan Self Defense Force, Jordan, Korea, Malaysia, Mexico, Morocco, People’s Republic of China, Royal Saudi Land Forces Army Aviation Command, the Turkish Jandarma, Spain, The Philippine Air Force, Taiwan, and Thailand. Work under the contract provides engineering, logistics, tooling management support and technical data services for sustainment, operation, maintenance, and training in support of all domestic and foreign H-60 variants. Work will take place in New York and Connecticut, and is scheduled for completion in March 2024.

December 6/16: Sikorsky has been tapped to provide technical and logistics services for variants of the H-60 helicopter operated by the US Army. Valued at $93.8 million, work carried out by the company includes the provision of engineering services in addition to other weapon system supplies. Helicopters included in the deal include the UH-60 Black Hawk.

March 18/15: Mexico. The DSCA notified Congress of the potential sale of three Sikorsky UH-60M Black Hawks to Mexico, in a deal potentially worth $110 million. That there are only three Black Hawks in the deal is surprising, as the application appears to have gone in with five requested.

March 18/15: Slovakia. Slovakia is also poised to receive nine of the same model.

March 18/15: Tunisia. Sikorsky saw a $93.3 million contract modification today for eight “Green” UH-60M helicopters for the Tunisian government.

Dec 15/14: Mexico. $56.4 million modification (P00217) to contract W58RGZ-12-C-0008 to exercise an option for 5 UH-60M aircraft for Mexican Navy’s foreign military sales case MX-B-UEU. Estimated completion date is May 30, 2016. Work will be performed in Stratford, Connecticut. Fiscal 2010 funds in the amount of $2,221,115 were obligated at the time of the award.

HH-60M
(click to view full)

Nov 17/14: FY 2015 USA. The US military buys 102 helicopters for the Army and Navy for $1.302 billion, as its FY 2015 purchases.

A $772 million contract modification buys 41 UH-60M helicopters and 24 HH-60M helicopters, plus associated support functions. All funds are committed immediately, using FY 2015 Army aircraft budgets. Work will be performed in Stratford, CT, and is expected to complete in June 30/15 (W58RGZ-12-C-0008, PO 0201).

At the same time, a $535.3 million contract modification funds 29 MH-60R and 8 MH-60S helicopters for the Navy, plus associated sustaining engineering, program management, systems engineering, provisioning, technical publications, other integrated logistics support. There’s also advance procurement funding for program years 4 and 5. All funds are committed immediately, using FY 2015 Navy aircraft budgets. Work will be performed at Stratford, CT (W58RGZ-12-C-0008, PO 0202).

FY 2015 USA: 41 UH-60M, 24 HH-60M, 29 MH-60R, 8 MH-60S

FY 2014

Orders: US Army, Mexico, Saudi Arabia; Requests: Austria, Brazil, Mexico, Tunisia; Unmanned UH-60MU tested; US Navy wants to cancel MH-60R buy without destroying MYP-8 – can they?

UH-60M, Ft. Bragg

Sept 29/14: Mexico. An unfinalized $93.2 million not-to-exceed, undefinitized contract for 8 “uniquely configured” UH-60Ms and other support equipment and services for Mexico’s secretary of national defense. Mexico has now ordered 35 UH-60Ms, with confirmed customers in the Federal Police, Navy, & Air Force. This order didn’t mention the purchasing service, nor did the recent DSCA request (q.v. June 24/14).

Work will be performed in Stratford, CT, with an estimated completion date of June 7, 2015; this contract falls under the Foreign Military Sales program. One bid was solicited and one received. Fiscal 2010 other procurement funds are being obligated at the time of the award. With all modifications, the cumulative total of this contract is $7,035,259,311. Army Contracting Command, Redstone Arsenal (Aviation), Redstone Arsenal, AL manages the contract (W58RGZ-12-C-0008, PO 0171).

Mexico: 8 UH-60Ms

Sept 15/14: Mexico. Sikorsky receives a $203.6 million firm-fixed-price contract modification for 18 “green” UH-60M Blackhawk helicopters, plus their conversion to the Mexican Air Force’s designated configuration using contractor-furnished and government-furnished (and paid for) equipment. In other words, this is the entire FAM order mentioned in the April 21/14 DSCA request.

Estimated completion date is May 30/16 (W58RGZ-12-C-0008, PO 00179).

Mexico FAM: 18 UH-60Ms

Sept 9/14: Brazil. The US DSCA formally announces Brazil’s export request for 3 UH-60M Black Hawk helicopters, equipped for search and rescue. Brazil already has the Army 4th squadron and Air Force 7/8 “Harpia” air group at Manaus, whose H-60L and S-70 Black Hawks/ Pave Hawks perform a SAR/ counter-narcotics role, and are well-equipped for disaster response. These would be Brazil’s first UH-60Ms.

The full request involves 3 UH-60Ms, 8 T-700-GE-701C engines (6 installed and 2 spares), 12 M-134D 7.62mm gatling guns, 8 H765GU Embedded Global Positioning System/Inertial Navigation Systems, spare and repair parts, tools and support equipment, publications and technical data, personnel training and training equipment, and other US government and contractor support. The estimated cost is up to $145 million.

The principal contractors will be United Technologies’ Sikorsky Aircraft in Stratford, CT; GE Engines in Lynn, MA; and Dillon Aero Systems in Mesa, AZ. Implementation of this proposed sale may require the assignment of 1 contractor representative to Brazil for up to 3 years to support fielding, maintenance, and personnel training of this new helicopter type for Brazil. Sources: DSCA #14-36, “Brazil – UH-60M Black Hawk Helicopters”.

DSCA request: Brazil (3)

June 24/14: Mexico. The US DSCA formally announces Mexico’s export request for 5 UH-60M Black Hawk Helicopters in standard US government configuration with designated unique equipment and Government Furnished Equipment (GFE), 13 T700-GE-701D Engines (10 installed and 3 spares), 12 Embedded Global Positioning Systems/Inertial Navigation Systems (10 installed and 2 spares), 10 M134 7.62mm gatling guns, 5 Star SAFIRE III day/night surveillance turrets, Identification Friend or Foe (IFF) systems, AN/ARC-210 RT-8100 series radios, 1 Aviation Mission Planning System, and 1 Aviation Ground Power Unit. Also included are aircraft warranty, air worthiness support, facility construction, spare and repair parts, support equipment, publications and technical documentation, personnel training and training equipment, site surveys, tool and test equipment, and other forms of US Government and contractor technical and logistics support. The estimated cost is up to $225 million.

Mexico has previously ordered 9 UH-60Ms, with 6 going to Mexico’s federal police, and 3 to the Armada for use in land-based operations. These 5 would bring the Mexican Navy’s fleet to 8:

“Mexico intends to use these defense articles and services to modernize its armed forces and expand its existing naval/maritime support in its efforts to combat drug trafficking organizations.”

The principal contractors will be Sikorsky Aircraft Company in Stratford, CT; and General Electric Aircraft Company (GEAC) in Lynn, MA. Implementation of this proposed sale may require the assignment of 3 more US Government and 5 more contractor representatives in country, as full-time delivery and training support for approximately 2 years. Sources: DSCA #14-25, “Mexico – UH-60M Black Hawk Helicopters”.

DSCA request: Mexico (5)

Aug 19/14: UH-60M. Sikorsky in Stratford, CT receives a $30.3 million contract modification for 12 UH-60M Black Hawk helicopters, on behalf of the Saudi Arabian National Guard. All funds are committed immediately. This appears to be an initial award, with a follow-on to come that will finalize the buy, modify the helicopters for Saudi use (q.v. March 25/13, Dec 20/13), and bring total announced SANG UH-60M sales to 24 of 72 requested (US DSCA, Oct 20/10) machines.

The estimated completion date is Aug 31/17. Work will be performed in Jupiter, FL and Stratford, CT. US Army Contracting Command in Redstone Arsenal, AL manages the order on behalf of its Saudi client (W58RGZ-12-C-0008, PO 0072).

July 24/14: Tunisia. The US DSCA announces Tunisia’s official request for 12 UH-60M Black Hawk utility helicopters, complete with Battlehawk kits that allow them to be used as attack helicopters. these helicopters will include surveillance turrets with laser designators, laser-guided 70mm rocket capability, Hellfire missiles, various defensive and communications systems, and associated support that may include an infrastructure build-out. The estimated cost is up to $700 million, or about $58.3 million per helicopter with weapons and support. Sources: DID, “Armed & Versatile: Sikorsky’s ‘Battlehawk’ Helicopters” for full coverage | US DSCA #14-23, “Tunisia – UH-60M Black Hawk Helicopters”.

DSCA request: Tunisia (12 + Battlehawk kits)

May 20/14: +13. Sikorsky Aircraft Corp. in Stratford, CT receives a $143.4 million contract modification for 13 Army UH-60M Black Hawk helicopters.

All funds are committed immediately, using FY 2014 “other procurement” budgets. Work will be performed in Stratford, CT with an estimated completion date of Sept 30/15 (W58RGZ-12-C-0008, PO 0146).

13 UH-60M

May 29/14: A $24 million contract modification to “realign the funding between the fiscal 2014 advance procurement funds and the planned aircraft production funds for fiscal 2015, with no change to the UH-60 or HH-60 contract price.” All funds are committed immediately.

Work will be performed in Stratford, with an estimated completion date of Dec 31/15. Army Contracting Command, Redstone Arsenal, AL manages the contract (W58RGZ-12-C-0008, PO 0163).

April 22/14: MYP-8. Lockheed Martin ups the pressure on the US Navy, by reminding everyone that they also have a multi-year contract that involves termination fees. CFO Bruce Tanner says that work had already begun on cockpits, radars, and other equipment for the MH-60Rs. He recommends buying them and selling them to allies:

“That would probably be a better deal for the taxpayer than paying close to 100 percent and not getting anything for it…. The cost to terminate partially built helicopters is pretty significant relative to the cost to actually finish those helicopters.”

Sources: Reuters, “Lockheed says costly for Pentagon if it cancels MH-60 helicopters”.

Apr 21/14: Mexico. The US DSCA announces Mexico’s formal request for up to 18 UH-60M Black Hawk Helicopters and associated equipment, at an estimated cost of up to $680 million. The order could also include up to:

• 40 T700-GE-701D Engines (36 installed and 4 spares)
  
• 42 Embedded Global Positioning Systems/Inertial Navigation Systems (36 installed and 6 spares)
  
• 36 M134 7.62mm gatling guns
  
• 5 Aviation Mission Planning Systems
  
• 18 AN/AVS-9 Night Vision Goggles
  
• 1 Aviation Ground Power Unit
  
• Communication security equipment including AN/ARC-210 RT-8100 series radios and Identification Friend or Foe (IFF) systems
  
• Plus aircraft warranty, air worthiness support, facility construction, spare and repair parts, support equipment, publications and technical documentation, personnel training and training equipment, site surveys, tool and test equipment, and other forms of US Government and contractor support.

The principal contractors will be Sikorsky in Stratford, CT; and GE in Lynn, MA. If congress doesn’t block the sale, and Mexico negotiated a contract, implementation may require the assignment of an additional 3 US Government and 5 contractor representatives, who would be in country full-time for 2 years to support delivery and training. Sources: DSCA #14-10, “Mexico – UH-60M Black Hawk Helicopters”.

DSCA: Mexico request (18)

April 15/14: MYP-8. The Pentagon is trying to find ways not to break their MYP-8 multi-year contract with Sikorsky, given the likely effects on the Army’s Black Hawk fleet. Defense News goes a step further, and reports that Sikorsky officials are saying that any cancellation of the Navy buy would cancel the entire contract, destroying multi-year procurement for the US Army. Sources: Defense News, “DoD Looking for Ways Not To Break MH-60R Helicopter Deal”.

Apr 11/14: Unmanned UH-60M. Sikorsky successfully demonstrates autonomous hover and flight operations, using a UH-60MU from the US Army Utility Helicopters Project Office (UH PO). The project is called MURAL (Manned/Unmanned Resupply Aerial Lifter), and uses technology from Sikorsky’s July 2013 Matrix research program and an advanced Ground Control Station (GCS).

Sikorsky began this work in 2007, but they only signed MURAL’s CRADA (Cooperative Research & Development Agreement) with the US Army Aviation Development Directorate (ADD) in 2013. Sikorsky has also been flying its own SARA (Sikorsky Autonomy Research Aircraft) helicopter since July 26/13. The long-term goal is to avoid conceding the unmanned helicopter resupply market to Lockheed Martin’s K-MAX, the MQ-8C Fire Scout, etc. Making their core H-60 helicopters “optionally manned” is a strong competitive position, if they can pull it off. Sources: Sikorsky, “Optionally Piloted Black Hawk Demonstrator Helicopter Takes Successful First Flight”.

April 9/14: MYP-8. Sikorsky director of maritime programs Tim Healy points out that the US Navy’s proposed cancellation of 29 helicopters within the current multi-year deal has consequences. One involves the likelihood of higher prices for US Army Blackhawks, which are still being purchased. The other is more basic:

“This is not a legal issue. This is a confidence issue…. If multiyear contracts are negotiated and then not followed through … industry is back to making year-to-year calculations and investments because you never know when the next year’s contract is going to be canceled.”

That would be the rational approach, but industry enters into these contracts in order to reduce the odds of program cutbacks and cancellation in an irrational political environment. In other words, the contracts are primarily political acts. Our take: cancellation will dent industry’s credence in these contracts, but won’t make much difference. Companies will still rush to sign them, until and unless they see a behavior pattern that destroys their belief in this strategy. Sources: Reuters, “U.S. Navy move to ‘break’ multiyear deal worries industry-Sikorsky”.

March 4-11/14: FY15 Budget. The USAF and USN unveil their preliminary budget request briefings, but it takes another week to release detailed documents. FY 2015 orders are unaffected: 8 MH-60S will end production for the US Navy, and 29 MH-60R helicopters will be bought as planned. On the other hand, the planned FY 2016 close-out order for 29 MH-60R helicopters is gone.

The cut is linked to the planned removal of 1 carrier air wing (to 10) and cap in the number of LCS ships at 32. The problem is twofold. One, the air wing would have to be put back if the Navy does decide to fund USS George Washington’s mid-life RCOH in FY 2016. Two, the 20 subsequent LCS buys are supposed to be replaced by ships with frigate-like capabilities, and those ships will need ASW helicopters. Navy officials said that advance procurement funds for FY 2016 were still present in the FY 2015 budget, and the Navy could reverse course. They’re under a multi-year procurement deal, so unless there’s a resale of some kind that’s allowed within the terms, you’d have to think that the penalty fees for cancellations would be high. Sources: USN, PB15 Press Briefing [PDF] | Defense News, “US Navy Budget Plan: Major Questions Abound”.

Jan 9/14: FY 2014 USN. Sikorsky in Stratford, CT receives a $549.9 million contract modification, funding the base airframes and some integration for 18 MH-60S and 19 MH-60R helicopters, plus advance procurement for years 4 & 5 of the multi-year deal; and associated sustaining engineering, program management, systems engineering, and other support.

Work will be performed in Stratford, CT, and will be complete by Dec 31/15 (W58RGZ-12-C-0008, PO 0126).

USN 2014: 18 MH-60S, 19 MH-60R

Dec 23/13: FY 2014 Army. A $724 million contract modification buys the initial set for program year 3: 33 UH-60M helicopters, 24 HH-60M helicopters, plus the associated associated program management, systems engineering, provisioning, technical publications, and integrated logistics support. Funding to buy long-lead material for the next year is also normal, but this modification includes long-lead funding for years 4 & 5 as termination liability. All funds are committed immediately, using US Army FY 2014 other procurement budgets.

Work will be performed in Stratford, CT, and the contract runs until June 30/15 (W58RGZ-12-C-0008, PO 0127).

33 UH-60M + 24 HH-60M

Dec 20/13: Saudi Arabia. Sikorsky in Stratford, CT receives a $105.3 million contract modification to contract “to modify 8 UH-60M Black Hawk Helicopters to a General Service Configuration in Support of the Saudi Arabian National Guard.” The contract number indicates that these machines are purchases under the MYP-8 multi-year deal. Essentially, they’re buying 8 UH-60Ms as an initial order under the Oct 20/10 DSCA request to export up to 72 machines.

One bid was solicited with one received. Work will be performed in West Palm Beach, FL and in Saudi Arabia. US Army Contracting Command in Redstone Arsenal, AL acts as the Saudis’ agent (W58RGZ-12-C-0008, PO 0089).

Saudi Arabia: 8 UH-60Ms

Dec 5/13: Austria. The US DSCA announces Austria’s formal export request for 3 UH-60Ms and associated equipment, worth up to $137 million. The principal contractor will be Sikorsky in Stratford, CT, with engines from General Electric in Lynn, MA. Austria already has 9 earlier model S-70A-42 aircraft in its inventory. The full request includes:

• 3 standard UH-60Ms with designated unique equipment and Government Furnished Equipment (GFE)
  
• 7 T700-GE-701D Engines (6 installed and 1 spare)
  
• 8 Embedded Global Positioning Systems with Inertial Navigation
  
• 8 AN/AVS-9 Night Vision Goggles
  
• Communications gear including AN/VRC-92 SINCGARS, AN/ARC-201D, AN/ARC-210, AN/ARC-220, and AN/ARC-231 radios.
  
• 3 Aviation Survivability Equipment (ASE)
  
• 3 Aviation Mission Planning Systems
  
• 1 Transportable Black Hawk Operations Simulator (TBOS)
  
• 1 Aviation Ground Power Unit
  
• Plus Identification Friend or Foe (IFF) systems, aircraft warranty, airworthiness support, tool and test equipment, spare and repair parts, site surveys, facility construction, support equipment, communication equipment, publications and technical documentation, personnel training and training equipment, and other US Government and contractor support.

Austria won’t need any additional foreign support personnel in country. Sources: DSCA 13-69.

DSCA: Austria request (3)

FY 2013

MYP-8 signed; USAF and US Army exercise options.

MH-60S
(click to view full)

Sept 27/13: Support. Sikorsky in Stratford, CT receives a 3-year, $84 million cost-plus-fixed-fee indefinite-delivery/ indefinite-quantity contract for support services. They’ll provide incidental H-60 Black Hawk materials for foreign military sales and other government agency customers. Note that the award isn’t restricted to H-60M helicopters.

Funding and performance locations will be determined with each order. The contract was solicited via the Web, with 1 bid received by US Army Contracting Command – Redstone Arsenal (Aviation), Redstone Arsenal, AL, is the contracting activity (W58RGZ-13-D-0177).

Sept 27/13: MH-60M DVE. The Technical Applications Contracting Office in Fort Eustis, VA issues 3 contracts to develop and field “the degraded visual environments (DVE) system.” DVE will “integrate information from [MH-47E/G and MH-60K/L/M helicopter] sensors,” in order to help aircrews perm their missions through rain, fog, sand brownouts, etc. Dust-driven brownouts are an especially prevalent killer in many operating theaters, and the advanced sensors already on board US SOCOM’s helicopters offer an interesting option for cutting through the clutter. See also: US Army, “Army acquiring ‘brown-out’ assistance for helos” for additional context regarding this area in general. This area is being pursued by a number of US military programs, and by a number of private companies.

The 60-month SOCOM DVE contracts were awarded from 5 offers received in response to the FBO.gov solicitation, and they will run until Aug 31/17. Winners include:

Rockwell Collins in Cedar Rapids, IA wins a maximum $22.4 million indefinite-delivery/ indefinite-quantity, cost reimbursement contract, with $1.3 million in FY 2013 research, development, test and evaluation funds committed immediately for task order 0001 (H92241-13-D-0008).

Sierra Nevada Corp. in Sparks, NV receives a maximum $22.6 million indefinite-delivery/ indefinite-quantity, cost-plus-fixed-fee DVE contract, with $624,013 in FY 2013 research, development, test and evaluation funds committed immediately for task order 0001 (H92241-13-D-0010).

Boeing in Philadelphia, PA wins a maximum $23 million indefinite-delivery/ indefinite-quantity, cost-plus-fixed-fee DVE contract, with $2.1 million in FY 2013 research, development, test and evaluation funds committed immediately for task order 0001 (H92241-13-D-0011).

Aug 21/13: No CVLSP. The US Air Force cut their planned UH-1 Huey replacement program from the FY 2013 budget. Now they’re planning to refurbish their existing UH-1N fleet for another 10 years of service in securing nuclear launch sites, and ferrying people around Washington. The Hueys will add night vision compatible cockpit lighting, crash worthy seats, a helicopter terrain awareness warning system, and traffic collision avoidance. The USAF will also pick up about 26 used UH-1Ns from the US Marines, and have begun with 3 helicopters already.

Even the 10 year horizon isn’t fixed, and the service could choose to keep the helicopters running longer. Bottom line: replacement with H-60s is a long way away, unless a Huey crashes with a prominent member of an appropriations committee on board. Defense News, “USAF Planning Decade-Long Huey Extension”.

June 13/13: Army FY13. Sikorsky Aircraft in Stratford, CT receives a $244.9 million firm-fixed-price modification to by an unspecified number of UH-60M Black Hawk helicopters, using FY 2013 procurement funds.

It would appear that the $804.4 million Nov 16/12 buy didn’t fully fund FY 2013’s plan for 71 helicopters, which makes sense given Pentagon cost estimates of around $18 million per machine. $1,049.3 million / 71 = $14.8 million per, which is closer to the mark given the price of added engines, avionics, etc. (W58RGZ-12-C-0008, PO 0077).

May 8/13: Thailand. Sikorsky in Stratford, CT an $11.4 million firm-fixed-price contract modification, to buy 1 UH-60M base helicopter and related equipment for Thailand. The cumulative total face value of this multi-year contract is now $4.819 billion. US Army Contracting Command in Redstone Arsenal, AL manages the contract on behalf of their FMS client (W58RGZ-12-C-0008, PO 0055).

Thailand: 1 UH-60M

April 10/13: FY 2014 Budget. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. See ongoing DID coverage.

The UH-60M/ HH-60M budget line is interesting, because it plans for 64 more buys than the base multi-year deal. Instead of 318 helicopters over FY 2012 – 2016, the total becomes 382. The framework is obviously able to handle those planned options, and MYP-8 overall has a top limit of 916 helicopters for the US Army, US Navy and foreign customers.

March 25/13: Saudi. Sikorsky in Stratford, CT receives a $49 million firm-fixed-price contract. This modification will provide engineering and configuration services to 4 utility helicopters for Saudi Arabia. The contract number indicates a MYP-8 purchase, and the amount indicates that there’s a base helicopter order still to come. There are ways that could be done outside the purview of standard contract announcements.

Work will be performed in Stratford, CT with an estimated completion date of Dec 31/16. One bid was solicited, with 1 bid received by US Army Contracting Command in Redstone Arsenal, AL (W58RGZ-12-C-0008).

Saudi Arabia: 4 UH-60Ms?

Dec 11/12: +37 Navy. Sikorsky Aircraft Corp. in Stratford, CT receives a $563.8 million firm-fixed-price contract modification, which funds the Navy’s 2nd Program Year of the MYP-8 multi-year program. Sikorsky tells us that Year 2 buys 18 MH-60S Production Lot 15 helicopters for delivery in 2013-2014, and 19 MH-60R Production Lot 11 Helicopters for delivery in 2014. The contract also covers sustaining engineering, and the usual set of advance materials for the next production lots.

Work will be performed in Stratford, CT, with an estimated completion date of Sept 30/16. One bid was solicited, with 1 bid received (W58RGZ-12-C-0008).

Nov 16/12: +71 Army. Sikorsky Aircraft Corp. in Stratford, CT received an $804.4 million firm-fixed-price contract modification. Sikorsky confirms that this fully funds Year 2 of MYP-8: 47 UH-60M and 24 HH-60M Black Hawk helicopters, plus associated engineering, program management, provisioning, technical publications, and support.

Work will be performed in Stratford, CT with an estimated completion date of June 30/14. One bid was solicited, with 1 bid received (W58RGZ-12-C-0008).

FY 2012

MH-60R
(click to view full)

Sept 25/12: +22 Army. A $242.2 million firm-fixed-price contract modification to buy UH-60M Plus-Up Helicopters, which are over and above the yearly baseline buys under MYP-8. Sikorsky confirms that the contract covers 22 helicopters, but doesn’t include support.

Work will be performed in Stratford, CT and will run until Sept 16/16. One bid was solicited, with 1 bid received (W58RGZ-12-C-0008).

Sept 25/12: +18 USAF. A $203.4 million firm-fixed-price contract modification, which Sikorsky confirms will buy 18 UH-60M helicopters for the USAF. This appears to be part of the USAF’s Operational Loss Replacement (OLR) program for their HH-60H Pave Hawk combat search and rescue fleet.

Work will be performed in Stratford, CT, with an estimated completion date of Sept 30/16. One bid was solicited, with 1 bid received (W58RGZ-12-C-0008).

Sept 18/12: UH-60 CPTD. Sikorsky announced the award of a Combat Tempered Platform Demonstration (CTPD) contract from the U.S. Army’s Aviation Applied Technology Directorate (AATD). This program will builds upon previous work by Sikorsky Innovations to develop key technologies including: a zero-vibration system, adaptive flight control laws, advanced fire management, a durable main rotor, a more damage tolerant airframe, and better “full-spectrum crashworthiness.” Asked about the program, Sikorsky said that:

“We currently have nothing slated for the next two block upgrades that come from the Combat Tempered Platform Demonstration program. We are testing how components play together.”

Sikorsky Innovations will have more than 15 partnering companies, including Lord Corporation, Phyre Technologies, and Firetrace Aerospace.

July 18/12: #500. Sikorsky delivers the 500th H-60M helicopter since production began in December 2007, which divides up as 400 UH-60Ms (incl. 73 exported) and 100 HH-60M MEDEVAC helicopters. Most of those deliveries which were made under the MYP-VII contract, which ended this month.

Sikorsky adds that the US Army plans to order 956 UH-60M and 419 HH-60M aircraft through 2026, a total of 1,375 H-60M models. By then, the Army’s total H-60 Black Hawk fleet, including upgraded UH-60As and UH-60Ls, is expected to reach more than 2,100 helicopters. Sikorsky.

UH-60M #500

July 11/12: MYP-8. Sikorsky Aircraft Corp. in Stratford, CT receives a firm-fixed-price umbrella contract to buy and provide initial support for up to 916 UH/HH/MH-60 Helicopters for the US Army and US Navy, with Foreign Military Sales options. The Pentagon announces the initial total as $2.828 billion, but Sikorsky puts the base contract’s total value at $8.5 billion. Sikorsky also breaks up the MYP-8 contract into an $8.5 billion base for 653 helicopters, plus options for up to 263 more that could push the contract as high as $11.7 billion. Interestingly, Sikorsky adds that:

“To reach the full baseline value of $8.5 billion, the services are ordering aircraft in the base agreement to be sold via the U.S. Government’s Foreign Military Sales program. These aircraft include Foreign Military Sale (FMS) UH-60M aircraft for several allied countries and MH-60R SEAHAWK anti-submarine and anti-surface warfare helicopters for the Royal Australian Navy… BLACK HAWK and SEAHAWK aircraft deliveries under the new contract will begin this month.”

Those totals compare to $7.4 billion for 537 helicopters in MYP-7, plus 263 additional options that Sikorsky said could push the contract to $11.6 billion for 800 helicopters. Orders ended up falling well short of that total, but the options were there.

Recent DSCA requests indicate that interest in Sikorsky’s helicopters is rising, so MYP-8 looks set to produce more machines. Work will be performed in Stratford, CT, but the helicopters themselves are made on 4 separate production lines located in West Palm Beach, FL, and in its Stratford, CT final assembly facility. The contract is announced by the Pentagon as running until Sept 30/16 (end of FY 2016). Sikorsky, on the other hand, cites December 2017 as the end date. Subsequent Pentagon documents continue to insist on FY 2012 – 2016, even though MYP-7 technically ended on Dec 31/12.

The bid was solicited through the Internet, with 1 bid received by US Army Contracting Command in Redstone Arsenal, AL (W58RGZ-12-C-0008). Since only Sikorsky can make those helicopters, it isn’t surprising that only 1 firm responded. See also Sikorsky.

MYP-VIII Framework

Feb 13/12: The USA’s FY 2013 budget documents include a proposal for the next multi-year deal. Helicopters bought will be in basically the same configuration as MYP-VII machines, and overall savings vs. single year buys add up to $850.3 million:

“This proposed Multiyear Procurement (MYP) covers the purchase of 318 UH-60M/HH-60M BLACK HAWK aircraft and 193 Navy MH-60 helicopter airframes in FY 2012 through FY 2016 under a single, five year fixed price type contract. The MYP strategy is structured to achieve $850.3 Million (TY$) in cost savings over the five year period with $502.9M realized in the Army Aircraft Procurement Appropriation and $347.4M in the Navy Aircraft Procurement Appropriation. This proposed Joint Service multiyear contract for the procurement of Army UH-60M/HH-60M aircraft and Navy MH-60R/S aircraft follows a currently executing (FY 2007 through FY 2011) Joint Service MYP between the Army, Navy, and Sikorsky Aircraft Corporation for H-60 helicopters. The UH-60M/HH-60M,MH-60S, and MH-60R aircraft .being procured on the proposed multiyear contract are essentially the same configuration as those being procured on the current FY07-11 multiyear contract. The MYP will include a Variation in Quantity Clause allowing for minor fluctuation of aircraft quantity and provide baseline pricing for potential Foreign Military Sales. The U.S. Army and Navy met SECDEF certification requirements on March 1, 2011.”

Additional Readings

Readers with corrections, comments, or information to contribute are encouraged to contact DID’s Founding Editor, Joe Katzman. We understand the industry – you will only be publicly recognized if you tell us that it’s OK to do so.

• Sikorsky – UH-60M BLACK HAWK Helicopter.

• Global Security – UH-60M [UH-60L+] .

• USAF – HH-60G Pave Hawk. Used for Combat Search & Rescue. The HH-60M is an Army variant with different equipment.

• Rotor & Wing (Oct 1/04) – Modern Medevac Mobilized. Covers experiences with the UH-60Q and HH-60L models, and planning for the HH-60M. A good illustration of what the new capabilities mean on the battlefield.

• DID FOCUS – MH-60R/S: The USA’s New Naval Workhorse Helicopters.

• Sikorsky – SEAHAWK(R) Helicopter. MH-60S and MH-60R naval helicopters, whose base airframe are also purchased under MYP-VII.

• Lockheed Martin – MH-60R. Lockheed Martin is responsible for the MH-60R’s unique equipment.

• Naval Technology – MH-60R Seahawk Multimission Naval Helicopter, USA.

• Naval Technology – MH-60S Knighthawk Multi-Mission Naval Helicopter, USA. Technically, it’s a Seahawk not a Knighthawk, though that was widely believed to be its distinguishing name when it was first fielded.

• DID – Sikorsky’s $7.4-11.6B “Multi-Year VII” H-60 Helicopter Contract.

• DID – Combat Rescue Helicopter competition. The 2nd attempt at replacing HH-60Gs, which will field CRH-60Ms that share many of the same limitations.

• DID – Armed & Versatile: Sikorsky’s ‘Battlehawk’ Helicopters.

Tags: myp-viii, myp-8

Americas

The US Navy contracted Huntington Ingalls Industries $118.4 million to perform modernization, repair and maintenance work on the USS Rushmore (LSD-47). LSD-47 is a Whidbey Island-class dock landing ship that transports and launches loaded amphibious craft and vehicles with their crews and embarked personnel in amphibious assaults by landing craft and amphibious vehicles. It can render limited docking repair service to small ships and craft. The Whidbey Island-class was scheduled to be decommissioned during FY 2013-2018, and the remaining ships of the class were scheduled to be retired before the end of their service lives. However, the Navy reversed its plan to decommission Whidbey Island and instead planned to modernize the ships to extend them each to a 44-year total service life. The current deal includes options, which could raise the total value of the contract to $154.2 million. Work will take place in San Diego, California, and is expected to be finished by May 2020.

The US Naval Warfare Center Weapons Division awarded Raytheon a $12.2 million for engineering test support services for the ALQ-249 Next Generation Jammer (NGJ) currently in development for the Navy EA-18G aircraft. The US Navy selected Raytheon’s ALQ-249 in 2013 to replace ALQ-99 systems used on the EA-18G airborne electronic attack aircraft. The Boeing EA-18G Growler is a carrier-based electronic warfare aircraft that entered operational service in 2009. The Growler is able to perform escort jamming as well as the traditional standoff jamming mission. Services provided under the contract include software support for NGJ pod and integration, including requirements analysis, design, development, integration, testing, training, and tools related to and in support of ALQ-249 and advanced electronic warfare initiatives. Work will take place in California and is expected to conclude in March 2024.

The Missile Defense Agency awarded Raytheon with a $14.2 million contract modification to provide continued support and engineering for the Standard Missile SM-3 Block IB program. The SM-3 is a ship-based missile system used to intercept short and intermediate range ballistic missiles as a part of Aegis Ballistic Missile Defense System. The SM-3 Block IB interceptor has an enhanced two-color infrared seeker and upgraded steering and propulsion capability that uses short bursts of precision propulsion to direct the missile toward incoming targets. It became operational in 2014. Work will take place in Tucson, Arizona and is scheduled to be completed by October this year.

The Naval Sea System Command awarded Bath Iron Works (BIW) a $10.9 million contract modification for Arleigh Burke (DDG-51) class lead yard services, including engineering and technical assistance for new-construction DDG-51 class ships. The USS Arleigh Burke is a guided missile destroyer designed to be able to fulfill a land strike role with Tomahawk missiles, antiaircraft warfare role with powerful Aegis radar and surface-to-air missiles, antisubmarine warfare (ASW), with towed sonar array, anti-submarine rockets, and ASW helicopter, and anti surface warfare with a Harpoon missile launcher. The modification provides for continued lead yard services for the DDG 51 Class Destroyer Program. Lead yard services include liaison for follow ship construction, general class services, class design contractor services, class change design services for follow ships, and ship trials and post-shakedown availability support. Work will take place in Maine and other locations and is expected to conclude in July this year.

Middle East & Africa

Yesterday, Germany extended a temporary ban on arms export to Saudi Arabia until the end of March. Back in October the country froze sales of military equipment to countries involved in the Yemen Conflict, following the murder of Saudi journalist Jamal Khashoggi. About 10,000 people are estimated to have been killed in the Yemen war since March 2015. However, Germany’s arms export freeze faced criticism by EU partners, including France and Britain, because the ban has impacted joint defense projects such as the Eurofighter and Tornado jets. German Foreign Minister Heiko Maas explained that not only will permits no longer be issued but products with permits already granted will not be delivered to Saudi Arabia. Maas said, the decision to extend the ban came after evaluation of the current developments in Yemen.

Europe

The US Air Force achieved full operational capability of the the MQ-9 Reaper at Miroslawiec Air Base in Poland. The General Atomics-developed remotely piloted aircraft (RPA) have been operating out of Poland since May. The UAV is capable of remotely controlled or autonomous flight operations. It is the first hunter-killer UAV designed for long-endurance, high-altitude surveillance. The Reaper is a larger, heavier, and more capable aircraft than its predecessor, the MQ-1 Predator. It is planned to be in service into the 2030s. Air Forces in Europe christened a new set of facilities at Miroslawiec Air Base, Poland on March 1 to help accommodate the Air National Guardsmen and contractors operating Reapers there. The Air Force chose Poland for the mission because of its strategic location in Europe. RPA aircraft are now operated by both contractors and US military personnel. The US military now shares control of the Reapers at Miroslawiec during takeoff, flight and aircraft recovery with the contractors.

The US Naval Sea Systems Command awarded Raytheon Missile Systems a $91.9 million option to a previously awarded contract for MK 44 Rolling Airframe Missile (RAM) Block 2 guided missile round pack and spare replacement components. RAM is a ship self-defense weapon designed to protect ships of all sizes, ranging from 500-ton fast attack craft to 95,000-ton aircraft carriers. The lightweight, supersonic, quick-reaction, fire-and-forget weapon is designed to attack enemy helicopters, aircraft, and surface craft. RAM Block 2 has a large rocket motor, advanced control section, and an enhanced RF receiver, which is able to detect quiet threat emitters. It is more maneuverable and has longer range than its predecessors. The MK 44 guided missile round pack and the MK 49 guided missile launching system, which hold 21 missiles, comprise the MK 31 guided missile weapon system. An International Cooperative Program between the US and Federal Republic of Germany’s governments co-developed and co-produced RAM Guided Missile Weapon System. Work will take place in Germany as well as various locations within the US and is scheduled to be completed by November 2021.

Asia-Pacific

Northrop Grumman finished the 500th center fuselage for the F-35 Lightning II. Designated AU-18, the 500th F-35 center fuselage is for a conventional takeoff and landing variant for the Royal Australian Air Force. The center fuselage is a core structure of the F-35 and is designed and produced on Northrop Grumman’s integrated assembly line. While Lockheed Martin is the industry lead for the F-35 program, Northrop Grumman plays a key role in the development, modernization and sustainment of the F-35. Besides producing the center fuselage and wing skins for the aircraft, the company develops, produces and maintains several sensor systems, avionics, mission systems and mission-planning software, pilot and maintainer training systems, electronic warfare simulation test capability, and low-observable technologies. Northrop Grumman began production on the AU-18 center fuselage in June 2018 and completed work on February 21st.

China’s People’s Liberation Army (PLA) will likely adopt a land-based, mobile missile system, capable of firing Poly Defense’s CM-501GA precision-guided missile and CM-501XA loitering munition, a source told Jane’s. The system will reportedly be introduced into the Chinese military in two configurations: on a 6×6 armored personnel carrier, and on the CSK181 series of mine-resistant ambush protected (MRAP) vehicles. The 2 m-long CM-501GA is a non-line-of-sight missile. It is able to engage both stationary and moving targets at a distance between 5 and 40 km. The missile uses a combined TV/imaging infrared seeker for terminal guidance. The 2 m-long CM-501XA loitering munition is designed to engage stationary and moving targets at distances greater than 70 km.

Today’s Video

Watch: U.S. Sent a B-52 Bomber Through the South China Sea for the First Time in Months

Americas

The US Space and Naval Warfare Systems Command awarded Lockheed Martin a $92.9 million contract modification for engineering services on the Mobile User Objective System (MUOS). The modification also includes interim logistics services, spares and associated material. MUOS is a narrowband military satellite communication system designed to secure ultra-high frequency satcom activities for mobile force. The system employs radio terminals built to link up with the Global Information Grid and support mobile and tactical operations on the ground, at sea or in the air. It supports a worldwide, multiservice population of users, providing modern netcentric communications capabilities while supporting legacy terminals. The MUOS satellite network is expected to achieve full operational capability in 2017 and ensure the availability of UHF narrowband communications for the US Navy past 2025. The MUOS is also expected to serve the Australian defense forces. Work under the modification is scheduled to be finished in October 2020 and will take place in Arizona and California.

The Navy contracted Northrop Grumman $23.3 million in support of the E-2D Advanced Hawkeye System. The deal provides for repair coverage of eight items that are part of the Hawkeye. The Hawkeye is an airborne, all-weather, tactical, early-warning aircraft. The E-2D is the fourth version of the E-2 Hawkeye. The technology and gadgets fitted in this aircraft increase its visibility on targets far away. The E-2D Advanced Hawkeye features an entirely new avionics suite including the new AN/APY-9 radar, radio suite, mission computer, integrated satellite communications, flight management system, improved T56-A-427A engines, a glass cockpit and later changes should enable aerial refueling by 2020. The award is a three-year contract with no option period. Work will take place in California and New York and is scheduled to conclude by December 2020.

Raytheon won a $63.3 million contract to further develop the Tactical Boost Glide hypersonic weapons program. Work under this contract will be part of a joint development of the Defense Advanced Research Projects Agency (DARPA) and the Air Force. The program seeks to develop and demonstrate critical technologies to enable an effective and affordable air-launched hypersonic cruise missile. The system enables longer ranges with shorter response times and enhanced effectiveness. A tactical-range boost glide weapon is five times the speed of sound. These systems could provide significant payoff for future US offensive strike operations, particularly as adversaries’ capabilities advance. In 2016, Raytheon won a $174 million contract for the United States for the hypersonic air-breathing weapon concept program.

Middle East & Africa

Israeli company UVision demonstrated two of its HERO systems to an unknown Asian customer. The HERO systems are a line of loitering munitions systems that can loiter above a target and strike precisely when the opportunity arises. The HERO systems enable forces in the front-line to independently locate time sensitive targets, track and attack to handle different missions ranging from light-weight static or moving targets to larger fortified or heavily armored targets such as Main Battle Tanks and other strategic objectives. The two systems presented to the customer were the multi-purpose warhead and extended-range Hero-400EC and the high-precision, light-weight man-pack portable Hero-30. According to the company the demonstration proved the high precision strike to the target, the tracking and lock-on capabilities of the system on a vehicle in various operational scenarios, mission-abort capabilities, and parachute recovery. UVision is looking to expand its customer base in Asia.

Europe

The Greek company Theon Sensors announced the opening of German subsidiary Theon Deutschland GmbH in Kempen. This is reportedly a response to the strong demand for night vision and thermal imaging systems in Germany and neighboring countries with the aim to expand business. Theon Sensors was founded in 1997 and has its head office in Athens as wells as offices in Abu Dhabi and Singapore. The company specializes in Night Vision Systems for military and security applications. Theon Deutschland GmbH is part of a phased approach to enhance Theon Sensors’ footprint in the European market. The first stage is a sales office that will establish presence close to customers in Germany, Austria, Switzerland, and the Benelux region.

Safran Helicopters introduced the Belgian Air Force as its newest customer of the Expert Link, video assistance service. The Expert Link allows the customer to connect, through a secure, live video feed, with Safran Helicopter Engines experts to facilitate technical diagnosis or guide them through a maintenance task. The service was launched last year. Based on a proven video assistance application provided by Librestream, Expert link is available at two service levels. Essential, where Safran Helicopter Engines provides remote technical diagnosis and real-time interactive visual assistance, and Premium adds hands-free support on scheduled tasks using borescopes or smart glasses. The Belgian Air Force works together with Royal Netherlands Air Force for the support of the RTM322 engine. It will benefit from the Premium level of the new Expert Link service for the engine maintenance of its NH90 fleet. The NHIndustries NH90 is a medium-sized, twin-engine, multi-role military helicopter developed in response of NATO requirements for battlefield helicopters, which could also be operated in naval environments. In 2007, The NATO Helicopter Management Agency signed contract with NHIndustries to supply Belgium with a total of ten NH90 helicopters.

Asia-Pacific

According to local news, Taiwan officials requested to buy 66 F-16V jets from the US for a total price of $13 billion. The Air Force confirmed it had made a request to the US regarding a purchase of new fighter jets, but declined to say which planes exactly it was hoping to buy. The F-16 Viper is a variant of the General Dynamics F-16 single-engine supersonic multirole fighter aircraft. It features an AN7APG active electronically scanned array (AESA) radar, a new mission computer and electronic warfare suite, automated ground collision avoidance system, and various cockpit improvements. Taiwan is currently upgrading its 144 F-16 A/B jets to F-16Vs as part of a $3.68 billion project launched by the government in 2016.

Today’s Video

Watch: U.K. Offers Cooperation in Building in Future Fighter Plane Technologies, Aircraft Carriers.

MUOS concept
(click to view full)

Lockheed Martin recently announced a $339.6-million contract option from the U.S. Navy for the 5th and final planned satellite in the Mobile User Objective System (MUOS) constellation. Under the current plan, the 5th satellite would serve as an on-orbit spare, and the capstone of a $3.26 billion acquisition program – though schedule slips have delayed the launch of even the 1st MUOS satellite from 2009 to December 2011.

MUOS will replace Boeing’s 601-based Ultra High Frequency Follow-On (UFO) system that built 11 birds, providing a variety of UHF, SHF, EHF, and Global Broadcast Service links. UFO is crashing under the military’s spiking bandwidth demands, however, and Lockheed’s new A2100 based MUOS design will offer about 10 times UFO’s communications capacity.

One way to think of MUOS is as a global service provider that converts a commercial 3G WCDMA cell phone system to a military UHF SATCOM radio system that can carry voice, data, and multimedia to mobile forces. Using the UHF frequency band is very helpful, as the signal is more likely to penetrate obstacles that would filter out conventional wCDMA (which is actually an evolution of the GSM cellphone standard, not CDMA).

The US Navy’s PEO Space Systems in Chantilly, VA and its Navy Communications Satellite Program Office in San Diego, CA manage the MUOS program. Lockheed Martin Space Systems in Sunnyvale, CA leads a MUOS team that includes:

• Lockheed Martin’s Commercial Space Systems unit in Newtown, PA (base system development)
  
• Boeing Defense, Space and Security in El Segundo, CA (legacy terminal compatibility payload)
  
• General Dynamics C4 Systems in Scottsdale, AZ (user-entry and integrated ground segment, JTRS link, network management); * Harris Corp. in Melbourne, FL (mesh reflectors)
  
• Ericsson in Plano, TX (portions of the integrated ground segment).

The consultancy Accenture has been involved helping the US Navy, and places the program’s overall value at $6.2 billion over its entire lifespan.

Updates

March 7/19: Engineering Services The US Space and Naval Warfare Systems Command awarded Lockheed Martin a $92.9 million contract modification for engineering services on the Mobile User Objective System (MUOS). The modification also includes interim logistics services, spares and associated material. MUOS is a narrowband military satellite communication system designed to secure ultra-high frequency satcom activities for mobile force. The system employs radio terminals built to link up with the Global Information Grid and support mobile and tactical operations on the ground, at sea or in the air. It supports a worldwide, multiservice population of users, providing modern netcentric communications capabilities while supporting legacy terminals. The MUOS satellite network is expected to achieve full operational capability in 2017 and ensure the availability of UHF narrowband communications for the US Navy past 2025. The MUOS is also expected to serve the Australian defense forces. Work under the modification is scheduled to be finished in October 2020 and will take place in Arizona and California.

August 17/15: A fourth Mobile User Objective System (MUOS) satellite is being prepared for launch aboard an Atlas V rocket at the end of August. The Lockheed Martin-manufactured satellite will be joined by a fifth satellite, intended to serve as an on-orbit spare for the constellation. Designed to provide next-generation communications capability, the Navy project has been valued at $6.2 billion over its entire lifespan. Last week the Navy ordered MUOS-compatible Digital Modular Radio sets from Northrop Grumman to equip vessels.

Additional Readings and Sources

• $29M from USN for 56 MUOS-Capable Digital Modular Radios

Americas

The Supervisor of Shipbuilding, Conversion, and Repair awarded General Dynamics multiple contracts worth $191 million for post delivery services for the US Navy’s USS South Dakota (SSN 790). The USS South Dakota is a nuclear powered Virginia-Class submarine. The Virginia-Class attack submarine is the U.S. Navy’s newest undersea warfare platform and incorporates the latest in stealth, intelligence gathering and weapons systems technology. The South Dakota is part of the Third Block or “Flight“, which began construction in 2009. Block III subs feature a revised bow with a Large Aperture Bow sonar array, as well as technology from Ohio-Class ships. General Dynamics won a $76 million contract for planning and execution efforts and alterations, $60 million to provide additional support and services, and $55 million for installation of the Stern Area System during USS South Dakota’s (SSN 790) post-delivery work period. Work will take place in Groton, Connecticut and is scheduled to be finished by December 2020.

The USS Charleston entered the Navy’s fleet as the 16th Littoral Combat Ship (LCS) during a commissioning ceremony in Charleston, South Carolina on Saturday. The LCS-18 is an Independent-Class Littoral Combat Ship built by Austal. The ship is a fast, agile, focused-mission platform that can operate in near-shore environments, as well as open-ocean. The Charleston is the ninth Independence-variant littoral combat ship, which consists of even-numbered hulls. It is able to defeat asymmetric anti-access threats, such as mines, quiet diesel submarines and fast surface craft. The USS Charleston was christened in August 2017 and delivered to the US Navy last year following the completion of acceptance trials. The LCS-18 is scheduled to be homeported in San Diego, California. The Navy still has one LCS contract to award.

Middle East & Africa

The US Missile Defense Agency contracted Lockheed Martin $945.9 million in the first down payment for a $15 billion buy of missile defense systems by Saudi Arabia. The deal provides for the Terminal High Altitude Area Defense (THAAD) system for the Kingdom of Saudi Arabia. The THAAD system is designed to shoot down short- and medium-range ballistic missiles, including weapons of mass destruction, in descent or reentry. Lockheed will provide THAAD foreign military sales KSA Phase I long lead items, obsolescence, tooling and test equipment, key personnel, line requalification activities, initial training development, System Integration Lab and testbeds, three-level maintenance concept, exportability and early engineering development. The US State Department approved the sale of the defense system to Saudi Arabia in October 2017. Work will take place within the US and the contract’s performance period is from February 28, 2019 through October 31, 2026.

Europe

Rheinmetall completed a series of comprehensive trials with a new weapon station at its test center in Zürich, Switzerland. The weapon station, in combination with a laser, demonstrated its speed and precision in tests conducted in December 2018. Drones and mortar rounds were successfully engaged at operationally relevant ranges. The laser weapon station is part of Rheinmetall’s efforts to transform laser weapon technology into a fully functional weapon system. According to the company, the system consists of four main components: the laser source, beam director with the telescope, and coarse tracker. The mobile weapon station can mechanically point the laser towards the target. During the tests, the laser weapon station was combined with a beam director and advanced lasers. It can also be combined with an upcoming 20 kW laser source. The assemblies are modular and scalable in design and are equally suitable for ground, air and naval operations. Rheimetall also declared, that it now has all of the principal assemblies for a future laser weapon system at its own disposal.

Asia-Pacific

The US Naval Surface Warfare Center contracted Corvid Technologies LLC $223.3 million for Navy Sub-Orbital Flight Vehicles. The company will provide hardware, equipment and components needed to produce sub-orbital flight vehicles for the US Navy, other government organizations and Japan. The flight vehicles are exo-atmospheric rocket-based vehicles specifically configured to deliver payloads and test articles into a flight regime of interest for systems under test. Corvid Technologies LLC provides computational physics analysis support to defense and automotive industries. It specializes in computational fluid dynamics, structural mechanics, shock physics, styling and surfacing, and large scale prototyping and development. Japan will provide $8 million at the time of the award through the foreign military sales (FMS) program. Work is scheduled to be completed by February, 2024.

Boeing introduced its newest Unmanned Platform, called the Boeing Airpower Teaming System. Boeing Australia designed the system, which is the company’s largest investment in a new aircraft outside the US. The Australian Defense Minister unveiled a model at the Australian International Airshow. The Boeing Airpower Teaming System will complement and extend airborne missions through smart teaming with existing military aircraft. The Australian Government and Boeing will produce a concept demonstrator called the Loyal Wingman – Advanced Development Program that will provide key learnings toward the production of the Boeing Airpower Teaming System. According to Boeing, the Boeing Airpower Teaming System will provide fighter-like performance, measuring 11.7 meters. It will be able to fly more than 2,000 nautical miles. The System integrates sensor packages onboard to support intelligence, surveillance and reconnaissance missions and electronic warfare. It uses artificial intelligence to fly independently or in support of manned aircraft while maintaining safe distance between other aircraft.

Today’s Video

Watch: “Medusa” : The Upgrade of the “British monster” Challenger 2

Americas

The Navy awarded Austal USA a $13.6 million contract modification for the 11th and 12th Expeditionary Fast Transport (EPF) ships. The modification provides for the incorporation of a structural bow section engineering change proposal. The Spearhead-Class EPF is a Navy-led shipbuilding program. The class was previously designated as Joint High Speed Vessel (JHSV). The EPF ships provide high-speed, shallow-draft transportation capability to support the intra-theater maneuver of personnel, supplies, and equipment for the Navy, Marine Corps and Army. The EPF program received Milestone A approval in May 2006. On 16 September 2016, Austal won a contract to design and construct EPF-11 and EPF-12. In 2015, the USNS Spearhead, the lead ship of the class, experienced bow-damage from rough seas requiring more than a half-million dollars to repair. It was determined that a design change recommended by Austal to the Navy late in the design phase in order to save weight has resulted in a weakened bow structure. The current modification is an undefinitized contract action for implementation of change to the bow structure on EPF 11 and EPF 12 on the DD&C Contract Line Item for each respective ship. Work will take place in Alabama, Mississippi, and Massachusetts and is scheduled to be finished by July this year.

The Navy contracted Chemring Ordnance $10.4 million for the manufacture, assembly, test, and delivery of 57mm High Explosive – Point Detonating (HE-PD) cartridges. The 57mm HE-PD Cartridge is a 57mm/70, electrically-primed cartridge designed to function in the 57mm MK 110 Gun Mount (GM). The MK 110 GM is employed on the Navy Littoral Combat Ship (LCS) class as well as the Coast Guard Legend-class National Security Cutters (NSC). The LCS is a fast, highly maneuverable, networked surface combat ship designed to satisfy the requirement for shallow draft vessels. The NSC is the largest and most technically advanced class of cutter designed for the US Coast Guard under the Deepwater program. The contract is to develop and produce 57mm HE-PD cartridges intended for combating surface and ground targets. The cartridge consists of a high explosive projectile with the ability to point detonate, a brass cartridge case loaded with propellant charge, and an electric primer. Chemring Ordnance designs, develops, and manufactures ordnance, pyrotechnic, and other munition components for military, homeland security, and first responders. The company offers 40mm low and high velocity ammunition, pyrotechnic marking, smoking, signaling, and tactical illumination devices, battlefield effects simulators, hand grenade fuses, and other ammunition components. Work under the contract will take place in Perry, Florida and is scheduled to be completed by February 2021.

The Missile Defense Agency awarded Lockheed Martin a $830.6 million contract modification for Terminal High Altitude Area Defense (THAAD) element development and support services. THAAD is an anti-ballistic missile defense system established to shoot down enemy ballistic missiles in their descent phase by intercepting and destroying them. The THAAD interceptor carries no warhead, but relies on its kinetic energy of impact to destroy the incoming missile. The program is similar to the Navy’s sea-based Aegis Ballistic Missile Defense System. The new contract modification exercises an option for additional incremental development, support to flight and ground test programs, and responsive support to requirements to sustain the Ballistic Missile Defense System throughout its life cycle. Work will take place in Sunnyvale, California, and Huntsville, Alabama. Completion dates for work are expected under future task order awards.

Middle East & Africa

Israel Aerospace Industries (IAI) presented the ADA-O, a variant of the ADA system, which addresses GPS jammers to ensure GPS availability for land platforms. ADA is an advanced turnkey solution that hardens avionic systems against GPS jamming. It ensures the availability of GPS- and GNSS-based navigation, communication, and EW systems even under direct, electronic attack from GPS jammers or other methods of interference. The ADA involves the use of advanced digital processing techniques that provide a high-level of immunity in severe and dynamic multi-jammer scenarios. IAI recently won a contract to provide the ADA system for an unknown Asia-Pacific country. With the new ADA-O variant the land platform can be integrated into a range of platforms, providing operational response capabilities for telecom, navigation and C2 systems. The system supports end users such as armored vehicles, artillery, C2 centers, and communication carriers.

Europe

Airbus delivered the first upgraded Tranche 1 Eurofighter to Spain. The company performed the upgrade at its facilities in Getafe near Madrid, Spain. The enhancements included the introduction of hardware modifications, which support the Operational Flight Program 02 (OFP-02) developed by Spain’s Armament and Experimental Logistics Centre (CLAEX). The company also integrated Tranche 2 and Tranche 3 equipment on the aircraft, including a computer symbol generator, digital video and voice recorder, laser designator pod and maintenance data panel. CLAEX will use this first single-seat Eurofighter, to be followed by a second two-seat aircraft currently undergoing the upgrade, as a test aircraft for the qualification of these new capabilities that will be implemented on the Air Force’s fleet of 15 Tranche 1 Eurofighters. The Eurofighter Typhoon is a project with four European nations, the UK, Germany, Italy and Spain as founding members.

Asia-Pacific

The US Air Force contracted Polish aircraft manufacturer Polskie Zaklady Lotnicze $19 million to deliver a pair of PZL Mielec M28 short take-off and landing (STOL) light transport aircraft to Nepal. The PZL M28 Skytruck is a twin-engined high-wing strutted monoplane with an all-metal airframe, twin vertical fins and a tricycle fixed landing gear. The Nepalese Army Air Wing already has one M28 in its inventory, which was donated by the Polish Air Force in 2004. The aircraft crash-landed at Kolti Airport in 2017. The award to the Polish aircraft manufacturer covers two of the latest Block 5 aircraft, as well as services and support. The aircraft are scheduled to be delivered to Kathmandu by December 20. Work will take place in Mielec, Poland.

The Royal Australian Navy (RAN) prepares to retire its Bell 429 helicopters, Jane’s reports. The RAN progressively transitioned its naval aviation training operations to the Airbus EC-135T2+ helicopter. The EC135 T2+ is a member of the H135 family of light twin-engine helicopters. Airbus delivered the final EC135 T2+ to Australia in 2016. The RAN previously operated a fleet of three Bell 429s to prepare its pilots for the MH-60R Seahawks or the MRH-90 helicopters. These helicopters were leased from a Raytheon-Bell partnership under a $26 million deal signed in September 2011. The final Bell 429 made its last public appearance at the Avalon Airshow 2019.

Today’s Video

Watch: U.S. B-52 Bombers are Getting New ‘Eyes’ that will make them Deadlier

WMSL-750 Bertholf
(click to view full)

The Legend Class National Security Cutters were the largest ships in the The US Coast Guard’s massive $25 billion Deepwater meta-program, and served as its flagship in more ways than one. The 418 foot, 4,400 ton ships will be frigate-sized vessels with a 21 foot draughts, and are rather larger than the 379 foot, 3,250 ton Hamilton Class High Endurance Cutters (HECs) they will replace. Controversies regarding durability and potential hull fatigue, as well as significant cost overruns, have shadowed the new cutter’s construction. The program has survived, and is pushing toward its end in a few years – but will the number of ships bought be enough to help the USCG?

This DID FOCUS Article covers the Legend Class cutters’ specifications, program history, and key events…

Quick Background: The Deepwater Program

(click to view full)

The US Coast Guard is currently operating vessels that date from the 1950s and 1960s, and a fleet-wide recapitalization had become an urgent priority given its new domestic security responsibilities. That effort is being handled as an integrated, multi-year $25 billion meta-project called Deepwater that encompasses everything from long-range patrol aircraft and UAVs, to new communications and computing backbones, to new ship designs.

Deepwater has been fraught with difficulties since the program’s inception. The Coast Guard was guaranteed a rough ride due to the issues with its existing fleet, and lower status than the military services. In fairness, the events of 9/11 changed the Coast Guard’s perceived role, leading to widespread re-evaluation of designs and specifications that have complicated several programs, and raised Deepwater’s overall cost from $17 billion to over $25 billion. With that said, the Coast Guard’s choice of program structure has also received negative reviews (as well as some official reports of improvement) for some time, culminating in a series of failures and scandals that have deeply wounded the overall program. The USCG’s Island Class cutter modification program, and the Deepwater Fast Response Cutter that was supposed to replace it, were especially fraught.

In the wake of these problems, the Integrated Coast Guard Systems (ICGS) joint venture between Lockheed Martin and Northrop Grumman was replaced as the program’s overall system-of-systems integrator by US Coast Guard personnel. See “US Coast Guard’s Deepwater Effort Hits More Rough Sailing” for more in-depth background.

The National Security Cutters are built by Northrop Grumman Ship Systems in Pascagoula, MS. Lockheed Martin is building and integrating the command, control, communications, computer, intelligence, surveillance and reconnaissance (C4ISR) systems.

The Legend Class National Security Cutters

WMSL 750 Bertholf,
Sea trials
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More akin to a full-fledged warship than a Coast Guard cutter, the 418-foot NSC is designed to be the USCG’s flagship vessel, capable of meeting all maritime national security needs. It will routinely carry a small boat and will be outfitted with an aviation detachment, whose composition will depend on individual mission requirements. The Legend Class cutters will displace 4,400 tons fully loaded, with a 21 foot draught and a crew of 110.

The NSC is powered by a combined diesel and gas turbine power propulsion plant known as Combined Diesel and Gas Turbine (CODAG). A pair of 9,925 hp medium speed MTU 20V 1163 TB93 diesel engines will provide regular propulsion, with GE’s ubiquitous LM2500 gas turbine available to offer 29,500 hp for high speed and intercept operations. The ship’s 14 foot controllable pitch propellers will turn at 231 rpm, and can drive the ship to a sustained top speed of 29 knots. A trio of 1360 Kw Ship Service Diesel Generator Sets will also be on board, to power the ship’s electrical and communications systems. With all three engines working together the total combined output of the plant is 36,800 kW (49,350 hp). The propulsion plant and its auxiliaries are all controlled and monitored by an MTU provided automation system. When operating at most efficient speed, the ships will have a range of up to 12,000 nautical miles.

Onboard sensors will include surface search & navigation radars in X & S Band, EADS’ TRS-3D Air Search Radar and the SPQ-9B Fire Control Radar, complemented by a Mk46 Electro-Optical Infrared Sensor for long-range passive surveillance. Legend Class ships will also use an advanced Deepwater communications suite that will allow Legend Class ships act as a flagship and command vessels, HF, VHF & UHF Communications, a radio direction finder, and multiple sensors on board for intelligence collection and sharing. A Sensitive Compartmented Information Facility (SCIF) aboard ship makes it easy to process and receive data in place.

Given the kinds of industrial accidents and terrorist aftermaths the Coast Guard is tasked to deal with, it isn’t surprising that sensors to detect chemical, biological and radiological attacks will also be included in the NSC’s package, and a Collective Protection System (CPS) will serve to keep such contaminants out of the ship’s interior. As a greatly appreciated side benefit, CPS systems provide excellent air conditioning.

Mk 110 MOD 0 concept
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Legend Class ships will carry several weapons systems, including BAE Systems’ 57mm Mk 110 naval gun. The Mk110 also outfits the Navy’s new Littoral Combat Ship, and will equip its DDG 1000 Zumwalt Class destroyers and the Coast Guard’s smaller Offshore Patrol Cutters. Its 6-mode programmable ammunition can be used against air threats as well as surface targets, and its offensive and defensive punch will be complemented by the same Mk15 Phalanx Block 1B 20mm gatling gun that offers US Navy ships their last-ditch defense against anti-ship missiles. The Phalanx Block 1B model adds the ability to destroy surface targets as well; its 4,500-7,000 rpm firing rate should give fast attack boats pause. Ancillary .50 cal machine gun mounts and/or remotely-operated weapons can also be expected. A “Slick 32” AN/SLQ-32 system provides electronic jamming, just as it does for the US Navy’s high-end destroyers, and the US-Australian Mk53 Nukla automated decoy system rounds out the NSC’s protective fittings.

A series of ancillary systems will enhance the NSC cutter’s capabilities over its lifetime. The ships are eventually expected to deploy with a multi-mission MH-65 Dolphin helicopter (2 slots each) and 2 vertical unmanned aerial vehicles (1 slot each), though different mixes are possible. The H-60 family of helicopters can also be embarked.

Eventually, the ships are expected to carry aerial UAVs and sea-going UUV/USV unmanned craft. The Deepwater program specified Bell Textron’s tilt-rotor Eagle Eye as the full-size UAV of choice, but that program died without a replacement. The Navy MQ-8B Fire Scout helicopter UAV could easily step into that role, but the Coast Guard is in no rush to make a decision. Smaller UAVs like Boeing’s ScanEagle/ Integrator families should also be expected on board eventually.

The NSC cutter’s Stern Launch Ramp for small boats is a vital part of any large Coast Guard ship. The Legend Class can carry up to 2 rigid hull inflatable boats (RHIBs): The Deepwater Short-Range Prosecutor (7m RHIB, speed up to 33 knots) and Long-Range Interceptor (11m RHIB, speed up to 45 knots, can be armed) are currently forecast as typical load-outs, and a starboard davit also exists for the SRP. These slots could also be occupied by future Unmanned Surface Vessels, some of which are based on existing RHIB hulls.

Ships of class include:

• WMSL 750 – USCGC Bertholf
  
• WMSL 751 – USCGC Waesche
  
• WMSL 752 – USCGC Stratton
  
• WMSL 753 – Hamilton
  
• WMSL 754 – James
  
• WMSL 755 – Munro
  
• WMSL 756 – Kimball
  
• WMSL 757 – Midgett

The Legend Class Program: Contracts & Key Events FY 2014-2019

Main contract for #7; Long-lead contract for #8; Progress on NSC 4-6.

USCG on NSC

March 5/19: 57mm HE-PD The Navy contracted Chemring Ordnance $10.4 million for the manufacture, assembly, test, and delivery of 57mm High Explosive – Point Detonating (HE-PD) cartridges. The 57mm HE-PD Cartridge is a 57mm/70, electrically-primed cartridge designed to function in the 57mm MK 110 Gun Mount (GM). The MK 110 GM is employed on the Navy Littoral Combat Ship (LCS) class as well as the Coast Guard Legend-class National Security Cutters (NSC). The LCS is a fast, highly maneuverable, networked surface combat ship designed to satisfy the requirement for shallow draft vessels. The NSC is the largest and most technically advanced class of cutter designed for the US Coast Guard under the Deepwater program. The contract is to develop and produce 57mm HE-PD cartridges intended for combating surface and ground targets. The cartridge consists of a high explosive projectile with the ability to point detonate, a brass cartridge case loaded with propellant charge, and an electric primer. Chemring Ordnance designs, develops, and manufactures ordnance, pyrotechnic, and other munition components for military, homeland security, and first responders. The company offers 40mm low and high velocity ammunition, pyrotechnic marking, smoking, signaling, and tactical illumination devices, battlefield effects simulators, hand grenade fuses, and other ammunition components. Work under the contract will take place in Perry, Florida and is scheduled to be completed by February 2021.

November 28/17: Milestone-Launch Huntington Ingalls Industries launched last Wednesday, its eighth National Security Cutter vessel, Midgett, for the US Coast Guard. A Legend-class cutter, the vessel was launch at Pascagoula, Miss., ahead of its christening on December 9. It is named after John Allen Midgett, who was awarded the Silver Cup by the UK Board of Trade in 1918. Midgett received the award for rescuing 42 British sailors aboard the British tanker Mirlo after it was torpedoed by a German U-boat off the coast of North Carolina. The Legend-class is the largest and most technologically advanced class of cutter and are being procured to replace the service’s legacy Hamilton-class cutters, which have been in service since the 1960s.

Aug 18/14: #4 trials. HII announces that Hamilton [WMSL 753] has successfully completed 2 days of US Navy INSURV sea trials in the Gulf of Mexico. Hamilton is scheduled for commissioning on Dec 6/14 in Charleston, SC. Sources: HII, “Ingalls Shipbuilding Completes Acceptance Sea Trials on Fourth National Security Cutter”.

Aug 16/14: #5 christened. HII christens U.S. Coast Guard National Security Cutter James [WMSL 754], today in front of nearly 1,000 guests. Charlene James Benoit, great-great niece of the ship’s namesake, Capt. Joshua James (q.v. May 6/14), is the ship sponsor. Sources: HII, “Ingalls Shipbuilding Christens Fifth National Security Cutter, James”.

June 14/14: #8 long-lead. HII announces a 76.5 million fixed-price contract from the U.S. Coast Guard to purchase long-lead materials for WMSL 757 Midgett, the company’s 8th NSC ship. Materials will include steel, the main propulsion systems, generators, electrical switchboards and major castings.

With respect to the rest of the program, WMSL 753 Hamilton will have builder’s sea trials later this summer, WMSL 754 James will be christened in August, and the keel for WMSL 755 Munro will be officially laid later in 2014. Sources: USCG, “Acquisition Update: Option Exercised for Long Lead Time Materials for Construction of Eighth National Security Cutter” | HII, “Ingalls Shipbuilding Awarded $76.5 Million Advance Procurement Contract for Eighth NSC”.

May 6/14: #5 launched. WMSL 754 James is launched at HII’s Pascagoula, MS shipyard. Note that “launch” doesn’t mean what it does in some movies. It just means that the ship can be moved out of the building on rails to a drydock, then floated to a berth while construction finishes. James is expected to deliver in 2015. So, who is the ship named after?

“Joshua James… was born in Hull, Mass., Nov. 22, 1826. He conducted his first rescue in 1841, at age 15, when he joined volunteers from the Massachusetts Humane Society, then a maritime rescue organization…. By 1886, he had been involved in countless rescue operations and was estimated to have saved over 100 lives.

In 1889, at age 62, James was appointed keeper of the U.S. Lifesaving Service’s newly established Point Allerton Lifesaving Station in Hull, Mass. Despite being 17 years beyond retirement age, his record of lives saved was so impressive that Congress granted him a special dispensation to serve as keeper. He and his crews saved 540 lives during his 13-year tenure at the station. James passed away in 1902, suffering a heart attack following a training exercise at the station. “

Sources: USCG, “Acquisition Update: Fifth National Security Cutter Launched” | HII, “Ingalls Shipbuilding Launches Fifth U.S. Coast Guard National Security Cutter”.

March 31/14: #7 bought. HII receives a $497 million fixed-price, incentive-fee contract from the U.S. Coast Guard to build WMSL 756 Kimball, the 7th Legend Class National Security Cutter. Construction is expected to begin in January 2015, and delivery is scheduled for some time in 2018.

When combined with the long-lead contract (q.v. June 14/13), the total reaches $573.8 million.

Ingalls has delivered the first 3 NSCs. WMSL 753 Hamilton is 81% complete and will deliver in Q3 2014; WMSL 754 James is 52% complete and will launch in April 2014; and WMSL 755 is scheduled for launch in the Q4 2015. Sources: USCG, “Acquisition Update: Production Contract Awarded for Seventh National Security Cutter” | HII, “Ingalls Shipbuilding Awarded $497 Million Contract for Seventh U.S. Coast Guard National Security Cutter”.

NSC 7 order

October 26/13: #4 Hamilton. WMSL 753 Hamilton, the 4th ship of class, is christened on schedule. It was launched in August and will be delivered in the fall 2014, a couple of months later than originally anticipated.

The ship is named after Founding Father Alexander Hamilton. He’s also known as the 1st Secretary of the Treasury, but he’s also the founder of the Revenue Marine, which became the United States Coast Guard. His direction to his newly-appointed Revenue Marine captains to “always keep in mind that [their] countrymen are freemen” is timeless and refreshing. Sources: USCG, “Acquisition Update: Fourth National Security Cutter Christened” | USCG Compass, “Building the national security cutter: Christening”.

October 7/13: #6 starts. Production of WMSL 755 Munro starts at Ingalls Shipbuilding in Pascagoula, MS. Sources, “Acquisition Update: Coast Guard begins fabrication of NSC 6”.

FY 2013

NSC 6 ordered; Long-lead for #7; US naval future & NSC.

Waesche, Java Sea
(click to view full)

Aug 10/13: #4 launched. Hamilton is launched at at Ingalls Shipbuilding in Pascagoula, MS. Sources: “Acquisition Update: Fourth National Security Cutter Launched”.

June 14/13: #7 long-lead. HII announces a $76.8 million fixed-price contract from the U.S. Coast Guard to purchase long-lead materials for WMSL 756 Kimball, the company’s 7th NSC ship. Materials will include steel, the main propulsion systems, generators, electrical switchboards and major castings.

This is actually the 1st of 2 long lead-time contracts. Construction and delivery of the ship will be performed at the company’s Pascagoula, MS facility. USCG | HII.

May 17/13: #5 keel. Keel-laying/ authenticating the keel of WMSL 754 James. USCG.

May 1/13: #6 bought. Huntington Ingalls Industries receives a $487 million, fixed-price-incentive-fee contract to build the 6th National Security Cutter, WMSL 755 Munro. Construction is expected to begin in October, and this could be the last ship of class. Adding the March 20/12 long-lead material buys raises the total cost to around $563 – 574.9 million.

WMSL 753 Hamilton, is currently 40% complete, with launch scheduled for this summer and christening in October. WMSL 754 James is just 17% complete, and will have its keel laid on May 17/13. Launch isn’t expected until spring 2014. HII.

NSC 6 order

Feb 2/13: Commandant of the Coast Guard Adm. Bob Papp is joined by Commandant of the Marine Corps Gen. James Amos and Chief of Naval Operations Adm. Jonathan Greenert to discuss maritime strategic issues during the WEST 2013 Luncheon Town Hall Address in San Diego, CA. Papp makes this point about the NSC fleet:

“Many years ago the Coast Guard rebalanced its high endurance cutter fleet to the Pacific due to the longer transit distances and harsher weather. But the 12 high endurance cutters are slated to be replaced by only eight national security cutters. “Regardless of how advanced those eight ships are, they can’t be in all the same places that 12 could be, so I’m very hopeful we can continue the construction of all eight and then get into acquisition of our offshore patrol cutters because we need those as well. The Pacific is a big part of what we do.”

Fewer of its largest ships combined with an expanding mission space in the Arctic is making it more challenging for the Coast Guard…”

Well, yes. The program may even end at 6 ships (q.v. Feb 20/12). Wouldn’t the time to think of this sort of thing be before the program begins? US Coast Guard Compass.

FY 2012

HII unveils frigate derivatives; USCGC Stratton commissioned, but springs some holes; A challenging rescue and an Arctic patrol; Program to terminate at 6?.

Bertholf & Waesche
(click to view full)

Sept 26/12: #3 accepted. The USCG announces formal acceptance of USCGC Stratton. The ship had already been commissioned, but some defects were found during the shakedown period.

Sept 17/12: Arctic. USCGC Bertholf crosses the Arctic Circle, in the class’ first patrol excursion into the Arctic waters. The waters around Alaska are famously treacherous, and operations in this region face a number of unique challenges as well. USCG.

Sept 5/12: #4 keel. HII and the USCG lay the keel for WMSL 753, the future Coast Guard Cutter Hamilton, at Ingalls Shipbuilding in Pascagoula, MS. USCG.

May 8/12: Holy Stratton! Gannett’s Navy Times reports that:

“Capt. Charles Cashin… called in engineers last month when his crew discovered a trio of ‘pinholes’ and a fourth hole ‘slightly smaller than a golf ball’ in the ship’s hull […] in mid-April while the ship was working off the coast of Los Angeles […] patched for now but the Stratton soon will head to a dry dock… The intent is to get out of the water […] We are literally just waiting for a contract.”

The Coast Guard has reportedly concluded that it’s not a design problem, since Bertholf and Weasche haven’t had this issue. Estimated time for dry-dock repairs is 4-6 weeks.

April 2/12: USCG Stratton. WMSL 752 Stratton, the 4th Legend Class cutter, is commissioned in Alameda, CA by First Lady Michelle Obama. She had also christened the ship, back on July 23/10.

The ship is named after The cutter is named after Captain Dorothy Stratton, the first woman to serve in women’s reserve of the Coast Guard in World War II. Pacific patrols are expected to begin later this month. White House | USCG Compass.

NSC 3 commissioned

April 1/12: Rescue me. CGC Bertholf rescues a pair of sailors 250 miles off the California coast, after their yacht got in trouble during an around-the-world race. Bertholf’s executive officer, Cmdr. Dave Ramassini, offers some insight into the Legend Class’ differences from previous HECs:

“All that lay between us and the distressed sailing vessel was about 300 nautical miles and a low pressure system harboring 40 to 50-knot winds and 20 to 30-foot seas… Bertholf landed a Jayhawk helicopter out of Air Station San Diego and then proceeded overnight into the next day directly into the heart of the storm. While unthinkable in our nearly 50-year-old high endurance cutters the national security cutters are replacing, we proceeded with a medium range helicopter secure on our large flight deck making full speed dead into the 20-foot seas… The Bertholf, in this case, proved an extreme endurance cutter giving us the ability to travel twice as fast in howling gale while carrying a larger helicopter that could fly twice as far…”

March 30/12: #6 long-lead. HII’s Ingalls yard receives a $76 million fixed-price contract to buy long-lead materials for a 6th National Security Cutter. If recent budget submissions come to pass, this would be the last. WMSL 755 will be built at the company’s Pascagoula, MS facility, and a 2nd second phase of this advance buy contract could bring the overall value to $87.9 million. The US Coast Guard touts the fact that they saved $1.7 million by executing the contract within 1 year of that for the 5th National Security Cutter, Joshua James. The increased value of the U.S. dollar to the euro also helped.

The contract will buy critical main propulsion and navigation systems, generators, electrical switchboards, and major castings, using $75.9 million in FY 2012 funds appropriated for this purpose. Two sub-contract line item numbers will be established for valves ($2.8 million) and Ships Integrated Control System ($9.1 million). Funding requested in the president’s FY 2013 budget request supports this remaining $12 million, unless funding is made available sooner. USCG | HII.

Feb 20/12: Just 6? The US Department of Homeland Security’s FY 2013 budget documents ask for $658 million to build a 6th National Security Cutter, but they also show an intent to end the program at 6 ships, instead of 8. Congress will decide whether or not they wish to agree to this. Defense Daily Network | Washington Post.

Jan 30/12: Frigate derivatives. HII unveils a pair of Navy patrol frigate designs, derived from the Legend Class. This is a concept the firm has been considering for some time, but the possible early end of the NSC program adds additional motivation. Even so, positioning and sales will be challenging.

Patrol Frigate 4501 are very similar to current NSC ships, though they would displace 4,600 tons instead of 4,400. They are better suited to nations who want long-range coast guard type ships, but may be challenged to compete against sales of used USCG High Endurance Cutters (vid. recent Philippines transfers), or nearly-free transfers of used US Navy FFG-7 Oliver Hazard Perry frigates (vid. Pakistan’s “Almagir Class”).

Patrol Frigate 4921 adds improved anti-aircraft, anti-submarine, anti-surface and mine-warfare capabilities. The 57mm gun becomes a 76-mm gun, a 12-cell vertical launch system is added to hold a wide variety of missiles and ASROC torpedoes, an anti-ship missile launcher and torpedo tubes give it naval strike punch, a sonar dome helps it detect submarines, and models have shown it with an improved CEAFAR active array radar system. The overall package is reasonable, but the NSC’s base price will place them head to head against high-end frigate options like the Franco-Italian FREMM, Britain’s Type 26, the modular Dutch Sigma Class, etc. All are highly capable ships, built by shipyards whose technology levels make it challenging to compete with them on price. See also Defense Media Network.

FY 2011

NSC 4 & 5 ordered.

Stratton sea trials
(click to view full)

Sept 9/11: #5 ordered. The US Coast Guard formally awards the rest of the contract for the 5th NSC ship, to be named the Joshua James [WMSL 754]. Huntington Ingalls receives a $482.8 million fixed-price incentive contract, raising totals so far to $576.8 million (vid. Jan 17/11 entry). This is the 2nd NSC production contract awarded outside of the original “Deepwater” project’s Lead Systems Integrator framework, under direct management by the USCG’s Acquisition Directorate. Construction and delivery will be performed at HII’s Pascagoula, MS shipyard. The official “start of fabrication” milestone is expected in Q2 2012, with delivery expected in mid-2015.

Captain Joshua James (1826-1902), served in the USCG’s predecessor service, the U.S. Life Saving Service, for nearly 60 years. During his career in Massachusetts, James was credited with saving more than 600 people. USCG | USCG Compass re: Joshua Jones | HII.

NSC 5 order

Sept 2/11: Stratton delivered. Huntington Ingalls Industries, Inc. delivers USCGC Stratton [WMSL 752] to the U.S. Coast Guard, via a shipboard transfer of ownership ceremony. She is the 3rd ship of class to be transferred to the USCG. HII.

Aug 30/11: #4. Huntington Ingalls Industries, Inc. marks the official “start of fabrication” for the 4th NSC ship, Hamilton [WMSL 753]. The shipbuilding milestone signifies that 100 tons of steel have been cut and fabricated at Ingalls’ steel fabrication complex, using a robotic plasma arc cutting machine.

Ingalls only received the contract for this 4th National Security Cutter in November 2010, and says that the ship isn’t scheduled for delivery to the U.S. Coast Guard until the fall of 2014. That’s about 3 years after the 3rd ship of class, Stratton. HII.

Aug 12/11: #3 INSURV. Stratton [WMSL 752], returns to her Pascagoula shipyard after successfully completing INSURV acceptance sea trials in the Gulf of Mexico. She received just 2 “starred card” issues, compared to 8 for Bertholf, and 3 for Waesche. USCG | HII.

July 1/11: Testing. Northrop Grumman spinoff Huntington Ingalls Industries announces that the 3rd NSC ship, Stratton [WMSL 752], has successfully completed 3 days of builder’s sea trials in the Gulf of Mexico, testing basic operations and electronic systems.

Jan 17/11: #5 long-lead. An $89 million long-lead materials contract for WMSL 754, the 5th National Security Cutter. The contract is actually an option that was part of the Nov 30/10 contract for WMSL 753, and this firm fixed-price contract has options of its own that would increase its potential value to $94 million. US Coast Guard | Northrop Grumman

Jan 12/11: C4ISR for #4. Lockheed Martin announces a $66 million contract from Northrop Grumman to provide the Command, Control, Communications, Computers, Intelligence, Surveillance and Reconnaissance (C4ISR) system for the 4th National Security Cutter, WMSL 753.

Lockheed Martin also provides the C4ISR systems for the Coast Guard’s HC-130J Hercules and HC-144A Ocean Sentry aircraft, which will work with the cutters.

Nov 30/10: #4 ordered. Northrop Grumman announces a $480 million fixed-price incentive contract to build WMSL 753, the 4th National Security Cutter. Construction and delivery will be performed at the company’s Pascagoula, MS facility.

At present, USCGC Bertholf [WMSL 750] and USCGC Waesche [WMSL 751] have been commissioned and are executing Coast Guard missions. The 3rd ship in the class, Stratton [WMSL 752], was christened in July 2010, is over 65% complete, and is scheduled for delivery in 2011.

NSC 4 order

FY 2010

USCGC Waesche commissioned.

Bertholf & HC-144
(click to view full)

July 23/10: #3 christened. First Lady Michelle Obama christens the Stratton [WMSL 752]. Stratton is the 3rd NSC ship, and is named in honor of Captain Dorothy C. Stratton (1899-2006), the U.S. Coast Guard’s first female commissioned officer and director of the SPARS (“Semper Paratus – Always Ready”), Women’s Reserve during World War II. SPARS mainly replaced men in shore stations, but as the war progressed SPARS began to work in jobs like parachute riggers, aviation machinists’ mates and air control tower operators. NGC.

May 7/10: USCG Waesche. USCGC Waesche [WMSL 751] is commissioned into Coast Guard service in her home port of Alameda, CA. U.S. Coast Guard Capt. Lance Bardo assumes command as her commanding officer. NGC.

NSC 2 commissioned

April 30/10: SCIF secures secrets. USCGC Bertholf’s Sensitive Compartmented Information Facility (SCIF) gets Authority To Operate. That makes it the service’s 1st onboard SCIF, and indeed the 1st SCIF certified outside of the US military. As the Coast Guard puts it:

“The events of Sept. 11, 2001, caused the nation, as well as the Coast Guard, to dramatically review its security posture. As a result, Coast Guard leadership took a close look at the intelligence capabilities of the yet-to-be-constructed first National Security Cutter (NSC).

Leadership recognized the imperativeness of reserving a space with electrical and air conditioning requirements on the NSC for the [SCIF]. Knowing the requirements and funding for this new initiative were still being developed, it was recognized that the SCIF installation would occur post-delivery of the first NSC, the USCGC Bertholf. The addition of SCIF technology would require a dramatic increase in Coast Guard communications technology…

In September 2009, Bertholf began the last phase of the rigorous installation and testing of the SCIF and its dependent system… including both visual and instrumented Tempest inspections. On April 8, 2010, Certification, Test and Evaluation approval was granted by the Department of Homeland Security. This enabled the Bertholf to have a one-year authority to operate the SCIF’s core capabilities, known as Ship’s Signals Exploitation Equipment (SEEE) and the Sensitive Compartmented Information network systems. By next March, 2011, SEEE upgrades will enable Bertholf’s SCIF authority to operate to be upgraded to a three-year approval.”

mid-January 2010: #2 C4ISR. USCG Waesche is granted Authority to Operate its Command, Control, Communications, Computers, Intelligence and Surveillance (C4ISR) systems, which lets it share communications and data with other local and federal law enforcement agencies, U.S. Coast Guard ships, air and shore stations, and the Department of Defense (DoD), including the U.S. Navy. USCG Director of Acquisition Programs Rear Adm. John H. Korn says that “In nearly all aspects, Waesche is far ahead of where Bertholf was at the same point in time.” Waesche’s ATO authorization was accomplished in just over 2 months after preliminary acceptance, whereas Bertholf, took a year to obtain ATO certification. USCG.

Nov 12/09: #2 INSURV. Gannett’s Navy Times reports that the Waesche [WMSL 751] received only 3 “starred cards” (deficiencies that could affect mission performance) during Navy/Coast Guard INSURV acceptance trials, vs. 8 for the CGC Bertholf. Coast Guard acquisition directorate chief Rear Adm. Ron Rabago told reporters that almost every system showed improvement, saying that the quality of the workmanship has improved, and lessons learned from WMSL 750 are being incorporated. The report adds that:

“Work to complete and certify for operation the new cutter’s complex command-and-control suite, known as TEMPEST assurance, also will be finished significantly sooner than on the Bertholf. That work, which includes requirements for the Navy to install and certify equipment, took about 18 months on the Bertholf. That same work will be done in about eight months on the Waesche… The third ship in the class, the Stratton, is nearly 30 percent complete, Rabago said, with that ship’s christening by First Lady Michelle Obama set for next summer.”

Oct 1/09: Testing. Waesche [WMSL 751] completes a successful Coast Guard acceptance trial, paving the way for her delivery in early November 2009. NGC release.

FY 2009

Bertholf – 1st patrol & final acceptance; Whistleblower lawsuit.

WMSL 751 Waesche, trials
(click to view full)

Aug 17/09: Testing. Waesche [WMSL 751] completes successful Builder’s Trials, after undergoing rigorous testing in the Gulf of Mexico. The trials featured extensive testing of propulsion, electrical, damage control, and combat systems. The ship will return to sea in September 2009 for her acceptance trials, and will be delivered to the Coast Guard in 2009.

Waesche’s keel was laid Sept 11/06, and she was christened on July 26/08. NGC release.

May 8/09: Bertholf accepted. The US Coast Guard’s Final Acceptance of CGC Bertholf [WMSL 750]. In plain English, problems with the ship after final acceptance become the Coast Guard’s budgetary problem, rather than the builders’ contractual problem. The move takes place exactly 1 year after Preliminary Acceptance, and represents the Coast Guard’s assessment that all of the 8 major issues (or “starred” trial cards) have been addressed and closed, along with “the overwhelming majority of the less serious identified issues.”

An iCommandant guest post by RADM Gary Blore, Assistant Commandant for Acquisition (CG-9), states that information assurance and TEMPEST testing has been part of this process.

The ship will now follow its post-delivery plan, including mission systems and weapons testing; follow on manpower and training analysis; and installation of additional communications and sensors.

NSC 1 acceptance

June 2/09: Lawsuit. Deepwater whistleblower and former Lockheed Martin engineer Michael DeKort files a qui tam False Claims Act lawsuit against Integrated Coast Guard Systems, a joint venture of Lockheed Martin and Northrop Grumman Corp. He claims that a series of known deficiencies by the contractors, and acquiescence in the deficiencies of other contractors, has led to major safety, security and national security problems with the entire Deepwater acquisition program. This includes the critical area of communications security, which reportedly extends to the new National Security Cutters due to system re-use. Read “US Coast Guard’s Deepwater Effort Hits More Rough Sailing” for more.

April 2009: Costs. In this month’s issue of the US Naval Institute’s Seapower Magazine, “Economic Realities” reports that the National Security Cutters will cost an addition $60-90 million per ship over their baseline cost, which was expected to be $500 million. High commodity costs in 2008, when materials were purchased, are blamed for the 12-18% increase.

As an example, the Deepwater program appropriated $357.3 million for NSC 4 Hamilton, but actual costs are expected to come in at $560-590 million, leaving the service over $200 million short. Instead of beginning in FY 2009, therefore, an additional FY 2010 funding request will be required in order to begin construction.

The Coast Guard’s HC-144 Ocean Sentry, an EADS-CASA CN-235MPA variant, is also facing sharp cost hikes. That aircraft has been affected by a weakening US dollar exchange rate versus the Euro, and the $1.7 billion program for 36 planes looks set to rise to $2.2 billion. The plane contains 65% American-made parts, but all parts are bought by EADS-CASA, and final assembly takes place in Spain.

March 4/09: USCG Bertholf [WMSL 750] returns to her Alameda, CA homeport, after a successful 8-week underway period that included Combat System Ship Qualification Trials (CSSQT). The crew tested the ship’s weapon systems’ ability to engage surface and aerial targets, as well as delivering warning shots and disabling fire on target vessels. They also ran full power trials of the propulsion system, and performed the ship class’ first fueling at sea and towing exercises. US Coast Guard, incl. CSSQT YouTube videos.

Nov 16/08: 1st patrol. USCG Bertholf returns to its homeport in Alameda, CA, marking the completion of the cutter’s first operational patrol. Bertholf’s crew conducted a shakedown of the ship’s systems and carried out flight operations, small-boat operations and weapons testing. US Coast Guard.

FY 2008

USCGC Bertholf commissioned following “preliminary acceptance”; Serious questions raised re: communications security, overall class issues; GAO Report.

Bertholf & HH-65, Miami
(click to view full)

Aug 15/08: Radars. EADS Defence & Security (DS) announces a follow-on order from Lockheed Martin MS2 for its TRS-3D radars, bringing the number employed in the Deepwater program to 5. So far, 3 radars have been delivered on time, with 2 more deliveries planned for end of 2008 and summer 2009.

The TRS-3D is a 3-dimensional multimode naval radar for air and sea surveillance, and can correlate target information with the MSSR 2000 I identification system for automatic identification of vessels and aircraft. With this order, the radar has sold 50 units worldwide for ships including the new K130 corvettes of the German Navy, the “Squadron 2000” patrol boats of the Finnish Navy and the Norwegian Coast Guard “Nordkapp” and “Svalbard” icebreakers.

Aug 3/08: USCG Bertholf. USCG Bertholf [WMSL 750] is commissioned in Alameda, CA. Navy Times.

NSC 1 commissioned

July 26/08: Waesche christened. Christening of the Waesche [WMSL 751]. Waesche is named for Adm. Russell R. Waesche, who was the first Coast Guard commandant to achieve the rank of admiral. He led the Coast Guard from 1936 to 1946, which is the longest tenure of any USCG commandant. NGC release.

Meanwhile, Bertholf is undertaking a publicity tour along the eastern seaboard.

May 8/08: “Preliminary Acceptance.” The U.S. Coast Guard accepts delivery of the National Security Cutter Bertholf [WMSL 750], via “preliminary acceptance”. USCG Brief [PDF] | NGC release | Defense News’ article “New U.S. Coast Guard Cutter Delivered” includes a detailed list of key issues remaining, and proposed measures.

April 2008: Bertholf INSURV. A Navy Board of Inspection and Survey team (INSURV), went aboard the Bertholf to give the cutter a top-to-bottom assessment. InSurv identified 2,816 points on the ship, listed as “trial cards,” that were incomplete or needed attention; that’s actually a pretty good number for a first-in-class ship. INSURV also highlighted 8 major systems that needed improvement, but reported that overall, Bertholf “was found to be a unique and very capable platform with great potential for future service.”

One issue worth noting is a computer software problem with its Wonderware system, which has forced the ship to rely on backup station control for the main engines, auxiliaries and pumps’ primary controls. Wonderware has been dismissed, and a new contractor, Matrikon, is working to fix the situation by end of May 2008.

The key unresolved issue remains the security of the Bertholf’s command, control, communications, computers, intelligence, surveillance and reconnaissance suite, commonly known as C4ISR. Much of the information systems gear was not yet installed when INSURV came onboard. The Navy says this issue will be fixed after the ship moves to its homeport of Alameda, CA. Navy Times | Defense News.

March 11/08: GAO on Deepwater. The US Government Accountability Office releases report# GAO-08-270R: “Status of Selected Aspects of the Coast Guard’s Deepwater Program” [Report page | Plain text | PDF, 20 pages]. Key passages related to the NSC program include a very useful cost growth table (reproduced above), and:

Changes to the NSC have had cost, schedule, and performance ramifications. The estimated costs for the first three ships have generally doubled from the initial projected costs due to a number of contributing factors, including requirements changes as a result of September 11, Hurricane Katrina damages, and some program management actions by the Coast Guard. Delivery of the ship could be delayed. An aggressive trial schedule leaves little time for dealing with the unexpected, and most certifications have yet to be completed. Coast Guard officials expect the ship to meet all performance parameters, but will not know for certain until the ship undergoes trials. Further, Coast Guard engineers have concerns that most of the ship’s available weight margin has been consumed during construction, meaning that subsequent changes to the ship will require additional redesign and engineering to offset the additional weight. We have closed two of the five open recommendations from our previous report… Coast Guard has taken actions on the three recommendations that remain open… at this time, the actions are not sufficient to allow us to close them.

…Of the 987 certification standards, ICGS was to submit documentation on 892 for review and acceptance by the Coast Guard Technical Authority. Almost all remain outstanding… Coast Guard officials told us that they requested the [TEMPEST-related] test be done earlier than usual so that issues could be identified and corrected sooner… Coast Guard officials noted, however, that a mitigation strategy is in place and adjustments are being made that will increase the service life weight margin.”

March 11/08: Bertholf issues. In a telephone news conference, USCG Chief Acquiistion Officer Rear Adm. Gary Blore, assistant commandant for acquisition, and Program Execurtive Officer Rear Adm. Ronald Rabago discuss allegations rearding the Bertholf. [vid. Federal computer Weekly | Gannett’s Navy Times]. Key contentions include:

• The Bertholf was preliminarily scheduled for acceptance at the end of February 2008 [DID: originally 2006, revised twice to get to Feb 2008, see above] but the date was pushed back to late April or early May due primarily to problems with launch-and-recovery apparatus and safety equipment, not C4ISR.

• It is routine for the Coast Guard to accept delivery of a ship and then take several weeks or months to test for and correct, C4ISR-related problems before granting the ship certification for full mission capability [DID: our sources agree re: Navy ships as well].

• Contractors have fixed 80 percent of the problems discovered to date, and final certification of the C4ISR suite is expected “within weeks or months” after the ship is accepted in late April or early May 2008.

• C4ISR certification is unlikely to cause further delays [DID: note that full operational status, which is the only thing TEMPEST could delay, is not planned until March 2010]

• The C4SIR electronics systems on the Bertholf are different from those on the patrol boats. [DID: doesn’t really answer, absent specifics explaining the lack of commonality with the flawed systems in question].

March 3/08: Deepwater choices. After receiving the service’s formal “Deepwater alternatives analysis” in February 2008, USCG Chief Acquisition Officer Rear Adm. Gary Blore forwards recommendations to Coast Guard senior leadership in a formal decision memorandum. Commandant Adm. Thad Allen is expected to approve Blore’s decision in the near future – which includes approval of the way forward for the NSC ships. Part of the Deepwater AoA report, however, suggests that if the Coast Guard can buy more capability in Deepwater’s smaller Offshore Patrol Cutters, it might consider reducing the number of National Security Cutters by 2. Inside the Navy’s March 10/08 report [PDF] offers more details, see also Gannett’s Navy Times.

March 3/08: Systemic problems? Writing in World Politics Review, defense journalist David Axe says in “Cutter Delay is Latest Evidence of Systemic Problems with Coast Guard Ships” that:

“…last week at the Bertholf’s scheduled acceptance, the Coast Guard declined to sign the “DD250” forms that accompany any handover of major defense items from the manufacturer. The refusal to sign is apparently related to the discovery that Bertholf’s electronics are, as predicted by critics, vulnerable to leaks. This was a problem originally identified on the 123-foot boats by Lockheed whistleblower Mike DeKort and initially denied by the Coast Guard, then later acknowledged in the course of congressional and internal investigations… Ron Porter, a civilian Coast Guard employee, four years ago issued waivers to paper over known network problems with the 123-foot boats, according to [April 2007] Senate testimony by Jim Atkinson, a senior engineer with Massachusetts-based consulting firm Granite Island Group. Atkinson is one of the handful of engineers trained to inspect electronics equipment for compliance with the National Security Agency’s “Tempest” emissions standards. Tempest ensures that enemy snoopers can’t tap into U.S. communications…”He waived – accepted – systems with critical security failures that were pointed out by the Navy,” DeKort said of Porter. “Since this is a system of systems design, that meant the NSC had to use common designs, systems and equipment as the 123s. The 123s set the pattern.”… Atkinson likewise told World Politics Review. “As the Coast Guard accepted the flaws in the 123s, the contractor feels that they do not have to resolve the problem that the Coast Guard has already accepted and certified.”

Coast Guard spokeswoman Laura Williams said the Navy will return to do a 3-week inspection on Bertholf before its rescheduled acceptance in April 2008.

Feb 25/08: C4ISR security. USCG Assistant Commandant and Technical Authority for C4IT Rear Adm. David T. Glenn, and Capt. Leonard L. Ritter Jr. from the Office of Cyber Security & Telecommunications, post to the Coast Guard Journal blog re: Bertholf info-security certifications [see also Gannett’s Navy Times article]:

“Before the BERTHOLF becomes part of the Coast Guard’s fleet it must go through a standardized Information Assurance (IA) process based on Federal and Department of Defense (DOD) policies, wherein delivered equipment and installation procedures are certified for compliance by the Coast Guard. This process includes such activities as TEMPEST [DID: Telecommunications Electromagnetic Performance and Emission Standards] testing and inspections of emission security requirements… initial approval is called an Interim Authority to Operate (IATO), which is a “qualified” certification to operate designated C4&IT systems. As Technical Authority, we anticipate authorizing BERTHOLF a limited authority to operate some or all of its systems prior to its special commissioning status to facilitate the vessel’s transit to its new homeport in Alameda, CA.

While the Coast Guard is eager to deploy with the new technological capabilities of the NSC class of vessels, they recognized early on that as a “first in class” they would need to pay close attention to IA issues… began testing and evaluating the systems as early as possible, often before installations were even complete… Full instrumented TEMPEST surveys along with IA scans of the BERTHOLF’s networks and systems will be performed after Acceptance Trials (AT) with TEMPEST and IA status highlighted and documented on our acceptance agreement with the shipbuilder (DD250)… Similar to the process undertaken by the U.S. Navy for its own ships of comparable size and complexity, the Coast Guard has formed a dedicated government-industry working group to resolve or mitigate IA discrepancies aboard BERTHOLF.”

Dec 14/07: Weapons. BAE Systems in Minneapolis, MN received a $7.7 million firm-fixed-price modification under previously awarded contract (N00024-05-C-5117), exercising an option for a 57mm MK 110 MOD 0 gun system. Its primary mission is to deliver high rates of fire, with extreme accuracy, against surface, airborne and shore-based threats with proven effective six-mode programmable, 57-mm Mk 295 ammunition.

Work will be performed in Louisville, KY (78%); Karlskoga, Sweden (21%); and Minneapolis, MN (1%), and is expected to be completed by December 2009. Contract funds in the amount of $88,898, will expire at the end of the current fiscal year. The Naval Sea Systems Command, Washington Navy Yard, D.C., issued the contract.

Dec 4/07: Testing. The first-of-class National Security Cutter Bertholf [WMSL 750] sails away from Northrop Grumman’s Pascagoula, MS facility under its own power for the first time, to begin its sea trials in the Gulf of Mexico. Initial reports from the first 2 days are positive.

The ship will complete 3 sets of trials, including these initial Machinery Trials which will last for about a week. Builder’s Trials are scheduled for early 2008, and Bertholf is scheduled to be delivered to the Coast Guard following Acceptance Trials in spring 2008. NGC release.

FY 2007

Hearings & controversy lead to big shifts in Deepwater program; NSC 3 ordered; C4ISR contract for first 3 ships; Costs keep rising.

WMSL-750 Bertholf,
final fitting
(click to view full)

Sept 11/07: Northrop Grumman announces the completion of a pair of construction-related milestones. On Bertholf [WMSL 750], which stands at 90% complete, the two main propulsion diesel engines completed a successful light-off. Following this accomplishment, the stern assembly was erected onto Waesche [WMSL 751], which now stands at 33% complete. NGC release.

Sept 3/07: Costs. A Defense News report mentions both the Bertholf’s expected delivery date, and its final cost. The new delivery date is Feb 26/08; it was set as part of the major program agreement with the Coast Guard announced Aug 8/07. The contract also fixed the total price for the new ship at $641 million – a figure that includes $441 million to build the ship, money to buy government-furnished equipment such as weapons, and future costs for structural improvements and modifications.

See “USCG National Security Cutters: Bad News, Good News” for further details regarding ongoing process improvements, and an explanation of the connections between the two releases.

Aug 9/07: C4ISR contract. Lockheed Martin announces an agreement re: their consolidated contract action (CCA) over the command, control, communications, computer, intelligence, surveillance and reconnaissance (C4ISR) systems on board the first 3 National Security Cutter ships. Lockheed serves as the NSC ships’ overall integrator for electronics and sensor systems, and the craft’s C4ISR systems are critical to ensuring that the crew can see vessels in distress or targets of interest, collaborate with other Coast Guard platforms of all kinds; and take action on the most current and pertinent information available. The systems also need to be very inter-operable, in order to work with 117 agencies and organizations as part of the Coast Guard’s duties.

The Lockheed Martin portion of the $592 million contract awarded to Integrated Coast Guard Systems on Aug 8/07 is valued at $82.7 million, and includes both new work on the 3rd ship of the Legend Class and resolution of their $12.1 million request for equitable adjustment for post-9/11 changes to NSC 1 (Bertholf) and NSC 2 (Waesche). Those changes included enhanced interior voice communications, added C4ISR systems and equipment associated with classified information handling and messaging, and updated C4ISR system performance specifications as well as modifications associated with government furnished weapons systems.

As of this release date, Lockheed Martin says that development of the NSC’s C4ISR systems is 90% complete. Shipboard integration and test is well underway on NSC 1 Bertholf, leading up to USCG acceptance trials at the end of the calendar year. The crew of the Bertholf has completed initial C4ISR operations training at the Coast Guard’s training center in Petaluma, CA, and is preparing for live shipboard training. Meanwhile, equipment for the NSC 2 Waesche is now available, and is being delivered to the shipyard for installation. Lockheed Martin release via CNN Money.

C4ISR contract

Aug 8/07: #3 ordered. As part of an over-arching agreement with the industry teams involved, the US Coast Guard announces a $337 million award to Integrated Coast Guard Systems for construction of the 3rd national security cutter. Northrop Grumman’s Pascagoula facility has the lead role, and NGC will receive $285.5 million of that amount. The USCG says that its 3rd national security cutter incorporates cost-saving efficiencies and process improvements learned during the ongoing construction of the first two national security cutters, as well as design enhancements to ensure it meets a 30-year fatigue life and all operational requirements.

The agreement also includes $255 million to settle outstanding issues over the first 2 Legend Class ships. In a written statement, Coast Guard commandant Adm. Thad Allen said that: “This agreement resolves more than 192 outstanding technical and contract issues and incorporates plans to complete prudent structural enhancements to the National Security Cutter.” Issues included Northrop’s Request for Equitable Adjustment to reflect the numerous changes made in the first 2 ships since construction of the Bertholf was ordered in 2002, along with material cost changes, damages by Hurricane Katrina and the effects of a recent strike at the Ingalls shipyard. They also included ICGS partner Lockheed Martin’s request for equitable adjustment for changes to the ships’ communications systems (see Aug 9/07 entry).

See: USCG release | NGC release | Sen. Trent Lott [R-MS] statement | South Mississippi Sun Herald article | Gannett Navy Times article.

NSC 3 order + settlement on first 2

Turbine Light-Off
(click to view full)

Aug 7/07: Testing. The Coast Guard fires up the USCGC(US Coast Guard Cutter) Bertholf’s General Electric LM 2500 gas turbine engines for the first time, as Coast Guard Chief Warrant Officer 3 Walt Probst presses the switch. The procedure was an initial operational test of the ship’s combined diesel and gas (CODAG) turbine propulsion system, and the next test will be a diesel engine light-off. NGC release | ICGS Deepwater release | Gannett Navy Times article.

July 31/07: Deepwater shifts. By a unanimous roll call vote, the US House of Representatives approved bill H.R. 2722, 426-0. It was introduced by Elijah Cummings [D-MD-7], chairman of the House Transportation and Infrastructure Committee’s subcommittee on Coast Guard and Maritime Transportation.

The bill makes far-reaching changes in the U.S. Coast Guard’s Deepwater program, removing the NGC/ Lockheed Martin Integrated Coast Guard Systems consortium from the project within 4 years, installing a civilian Chief Acquisitions Officer, and imposing a series of deadlines, reports and oversight on its programs. The removal clause may not be that significant, however, as this is a 2007 vote and the ICGS Deepwater contract ends in 2011.

With respect to the NSC ships, Rep. Cummings, said that the bill would require that the designs for cutters 3 – 8 be reviewed by the Naval Surface Warfare Center – Carderock Division, which helped identify potential concerns with the hull fatigue life of cutters 1 and 2. That provision, and other components, satisfy Rep. Gene Taylor [D-MS, and chair of the House Armed Services Committee’s Maritime & Expeditionary Forces subcommittee], who had called for the review by the naval experts in an amendment when the bill was approved by the House Transportation Committee in June 2007. The bill would also require that the design and construction be certified by an independent third party. HR 2722 | Mississippi Sun-Herald article.

Big shifts in Deepwater program

July 19/07: Mast stepping. Northrop Grumman Corporation observes a traditional naval custom known as “mast stepping” during the construction of the U.S. Coast Guard National Security Cutter Bertholf (WMSL 750). “Stepping the Mast” is an ancient custom of placing coins under the step or bottom of a ship’s mast during construction that dates back to Greek mythology. It was thought that if the ship wrecked at sea, the coins would help the sailors pay the wages for their return home. Northrop Grumman and Coast Guard officials permanently affixed $7.50 in coins – to represent the hull number of Bertholf – under the mast. Each coin commemorated a significant date in the life of this ship and its namesake, the USCG’s first Commodore Ellsworth Bertholf.

Other activities related to the Bertholf included removing and re-installing the LM2500 gas turbine engine to demonstrate that those activities could be accomplished within 48 hours, and installation of a Mk15, Block 1B Phalanx 20mm Close-In Weapon System (CIWS) that can target incoming missiles, helicopters, or even surface boats. NGC’s release adds that Bertholf is 86% complete, with Main Engine Light-Off as the next major test.

March 14/07: Infrastructure. The U.S. Coast Guard today formally opens its new Deepwater shipboard operations training facility at Coast Guard Training Center Petaluma. The $26 million facility was equipped by Lockheed Martin with state-of-the-art simulators, radars and electronics equipment to train Coast Guard crews assigned to the new Legend Class National Security Cutters.

In addition to National Security Cutter crews, the facility will train U.S. Navy crews to operate and maintain the TRS-3D air search radar. In exchange, the Navy will train Coast Guard crews to operate the 57mm medium caliber deck gun. Lockheed Martin release, via GlobalSecurity.org.

Feb 14/07: Report. The US House of Representatives Committee on Commerce, Science & Transportation holds its “Oversight Hearing on Recent Setbacks to the Coast Guard Deepwater Program.” The NSC is discussed.

Jan 23/07: Report. The US Department of Homeland Security, Inspector General’s Office releases its report: Acquisition of the National Security Cutter, US Coast Guard.

FY 2006

From naming to launch for Bertholf; Waesche keel laid.

Bertholf construction
(click to view full)

Sept 22/06: #1 launch. Northrop Grumman Ship Systems launches the U.S. Coast Guard’s first National Security Cutter, Bertholf [WMSL 750]. NGC release.

Sept 11/06: #2 keel. Keel laying for the NSC 2 Waesche [WMSL 751] takes place.

Nov 11/06: #1 christened. The first Legend Class ship, Bertholf, is christened. Rep. Gene Taylor [D-MS] reminds all present that it will take more than technology:

“In the course of your career, you are going to have some tough times… see another Hurricane Katrina… and generals and admirals have convinced me that you are going to see a major attack on the heartland of America – and you are going to be called upon to respond… So it is fitting that our nation is providing you with a great ship and great training, but at the end of the day it’s going to take the great people that you are, to make those things work.”

Nov 22/05: Naming. NGC relays the U.S. Coast Guard’s announcement that the first Deepwater National Security Cutter (NSC) will be named Bertholf in honor of the organization’s first Commandant, Ellsworth Price Bertholf (1866-1921). NGC release.

Footnotes

fn1. A ship’s draught measures how deep the water must be for the ship to float, rather than resting on the bottom. Return

fn2. Hurricane Katrina caused considerable damage to the shipyard, but more important, it caused an exodus of experienced workers, forcing contractors to use more overtime hours and disrupting the traditional learning curve. [Return]

Appendix A: The Pitfalls of Being a Legend – NSC Issues & Action

Boutwell HEC in
Iraqi waters, OIF
(click to view full)

The Legend Class National Security Cutter’s transition from drawing board into service was not smooth, and matters eventually reached a point that put the entire program in doubt. With the passage of legislative bill HR 2722 in July 2007, however, the US Congress decided to move forward with the Legend Class cutters. in exchange, they demanded more stringent monitoring and certification procedures. Barring further difficulties, it appears that the 8 planned NSC ships will in fact be built.

The question is, “at what cost and timeline”?

First-of-class ships are often more expensive, post 9/11 changes did add 1,000 of the final design’s 4,300 tons, and the NSC program compares favorably in many respects with past programs like the US Navy’s current core of AEGIS DDG-51 destroyers and CG-47 cruisers. Even so, that National Security Cutter’s $641 million per ship price tag begins to place the Bertholf Class in the same realm as the new Fridtjof Nansen Class AEGIS air defense frigates that form the high end core of Norway’s navy. In every respect, this is a very high-end ship.

Price tags often decline as more ships are built, but there are also cases like the LPD-17 San Antonio Class, whose $1.7 billion cost and 100% overrun on the first ship appear to have perpetuated throughout the build cycle. The Coast Guard’s existing High Endurance Cutters (HECs) are wearing out, which only adds urgency to the key question: which example will this new NSC ship class follow?

A table from the GAO’s March 11/08 report is instructive. Note that all figures are in millions, that “Economic changes” include, for example, escalation of material/labor following the departure of many shipyard workers post-Katrina, and some costs associated with settling the REA. “Other GFE” includes certifications, tests, and training, and also additional government oversight for NSC 3:

Cost Growth for NSC 1 – 3 NSC 1 NSC 2 NSC 3 Design 67.7 Build 264.4 200.7 189.2 Govt. furnished equipment (GFE) 52.8 50.0 40.0 Initial projected costs (2002) $384.9 $250.7 $229.2 Requirements changes post 9/11 75.9 60.0 60.0 Hurricane Katrina [2] 40.0 44.4 38.7 Economic changes 58.3 69.9 86.8 Structural enhancements 40.0 30.0 16.0 Other GFE 41.5 40.7 73.9 Current projected costs (2008) $640.7 $495.7 $504.6

Timing is also important. The original 2006 delivery date for the first-of-class USCGC Bertholf [WMSL 750] slipped. Post-9/11 design changes pushed the date back to August 2007, then a revised 2007 program agreement moved the timeline back to February 2008. Bertholf was delivered via a “preliminary acceptance” procedure in August 2008. The second ship, Waesche [WMSL 751], was commissioned in May 2010.

That’s a long gap, and there’s a reason for that. First-of-class ships often have issues that require fixing before full operational certification is granted, and sea trials frequently last a year or more. After acceptance of WMSL 750, the Coast Guard planned to conduct operational testing at sea for approximately 2 years; March 2010 became the target date for full operational status, but key features like the SCIF only received Authority to Operate in April 2010, and some capabilities like UAVs remain works in progress.

Speculations concerning further progress, or regress, need to consider the program’s history.

As far back as 2002, technical experts for the Coast Guard raised doubts about the ship’s hull, contending that significant flaws exist in its structural design. In 2004, assistant commandant Rear Adm. Errol Brown sent a memo detailing more than 5 design deficiencies to Rear Adm. Patrick Stillman, urging the program officer to resolve any disputes over engineering before proceeding with construction of the first cutter. That apparently did not happen; a 2007 Office of the Inspector General report revealed that hull fatigue was still a concern, and that some USCG specifications still had not been met, even as the ship’s cost had increased by more than 33% since the Deepwater program began.

Worse revelations followed. In 2007, Rep. Henry A. Waxman [D-CA, chairman of the House Oversight and Government Reform Committee], was quoted in the Washington Post saying that a Navy engineering report in December 2005 included “bottom-line” warnings. Red ink on a pair of Navy engineering briefing slides concluded the cutters would not last the required 30 years. But the warnings were allegedly deleted in a copy of the report given by Coast Guard officials to Department of Homeland Security auditors, and altered in an edited version included in a wider briefing. See “Additional Readings & Sources” for more documents and reporting.

In 2007 testimony to the US Congress, the US Department of Homeland Security’s Inspector General said that:

“On the NSC acquisition, the cutter’s performance specifications were so poorly worded that there were major disagreements within the Coast Guard as to what the NSC’s performance capabilities should actually be… The cost of NSCs 1 and 2 is expected to increase well beyond the current $775 million estimate, as this figure does not include a $302 million Request for Equitable Adjustment (REA) submitted to the Coast Guard by ICGS on November 21, 2005 [DID: this and other REAs were resolved in July 2007]. The REA represents ICGS’s re-pricing of all work associated with the production and deployment of NSCs 1 and 2 caused by adjustments to the cutters’ respective implementation schedules as of January 31, 2005… The current $775 million estimate also does not include the cost of structural modifications to be made to the NSC as a result of its known design deficiencies. In addition, future REAs and the cost of modifications to correct or mitigate the cutter’s existing design deficiencies could add hundreds of millions of dollars to the total NSC acquisition cost…

The NSC, as designed and constructed, will not meet performance specifications described in the original Deepwater contract. Specifically, due to design deficiencies, the NSC’s structure provides insufficient fatigue strength to achieve a 30-year service life under Caribbean (General Atlantic) and Gulf of Alaska (North Pacific) sea conditions… The Coast Guard’s technical experts first identified and presented their concerns about the NSC’s structural design to senior Deepwater Program management in December 2002, but this did not dissuade the Coast Guard from authorizing production of the NSC in June 2004 or from its May 2006 decision to award the systems integrator a contract extension. Due to a lack of adequate documentation, we were unable to ascertain the basis for the decision to proceed with the production of the first two cutters, knowing that there were design flaws…”

NSC-class Cutter Concept
(click pic to view full)

In response, Northrop Grumman Ship Systems President Philip Teel outlined the issues as NGSS saw them:

“The NSC is designed to meet a 30 year service life and many of the structural items raised by the Coast Guard have been addressed and were incorporated in the Bertholf and Waesche (NSC 1 and 2) prior to production. For example, upgraded steel, thicker steel, modifications to Fashion Plates and Re-entrant Corners, and the addition of 2 longitudinal Hovgaard bulkheads to provide increased stiffness at the stern were incorporated into the design.

With regard to NSC fatigue life, even the best engineers will have different opinions. Analysis has been performed on the NSC utilizing a relatively new model developed by Naval Surface Warfare Center, Carderock Division (Carderock) utilizing two different approaches. The difference in the two approaches is whether or not the model is benchmarked by calculating the fatigue strength of proven ship designs with similar operational characteristics and hull form that has been at sea for the desired time. This enables the calculation of permissible stress levels that can be applied to test the new design. The results of these two analyses have generated a responsible dialog between the engineers which will lead to final agreement about enhancements to fatigue structure… The American Bureau of Shipbuilding (ABS) certified 14 Systems Level drawings, including structural design drawings. ABS will also certify 35 ship systems during this acceptance process… During the design process, there will be a total of 46 independent third party certifications prior to or as part of the USCGC Bertholf (NSC 1) delivery process… The US Navy’s Board of Inspection and Survey (INSURV) will conduct the Ship’s Acceptance Trials (AT) when the cutter gets underway later this year.

Cost growth has also been mentioned in the media. Two elements have led to the majority of cost growth on the NSC – increased post 9/11 requirements and the impact of Hurricane Katrina. The NSC that will be delivered to the Coast Guard this year is not the same ship that was first proposed in 1998. Today’s NSC has greatly improved operational capabilities that address post 9/11 requirements including Chemical, Biological & Radiation (CBR) protection, a Sensitive Compartmented Information Facility (SCIF) and more robust aviation installations so that the NSC, in addition to its normal embarked Coast Guard aviation complement, will be able to launch, recover and operate US Navy, US Government Agency and partner nation manned and unmanned rotary wing aircraft. These enhancements have added approximately 1000 tons to the displacement, including a one third increase in electrical power systems, a tripling of air conditioning and ventilation capacity (HVAC), the addition of 25 antennas and a 26% growth in the size of the berthing spaces.

It is true that Katrina delayed the delivery of Bertholf by several months and added cost to the program… Even taking into account Katrina, Bertholf continues to set new lead ship standards in quality and efficiency with, higher performance to standards than both the first or second Arleigh Burke Class (DDG 51) destroyer and labor utilization measures that routinely out perform other programs in our shipyard. Much of what has been done on the NSC program is being transitioned to the rest of the shipyard to other construction programs. In addition to the specific actions as they relate to the NSC program, we are investing $57.3 million dollars of our own money in a new suite of management tools that will increase our visibility, work sequencing capability, material and engineering modeling and capacity and resource planning. These tools will enable the reduction in the number of units we construct to build the NSC. Currently we build the vessel in 45 units and integrate these sub assemblies into 29 erection lifts on the ship. The new tool set will allow us to plan and construct the vessel in less lifts, our target is 16, and as we know the less number of lifts the less cost. We are investing in our human capital, process improvement, and our facilities to reduce the cost associated with building future ships.”

WMSL-751 Waesche
(click to view full)

As that last sentence notes, NGSS is taking action to improve the ships over time, as part of a structured improvements process. As each milestone is met, personnel involved in the ship’s construction meet to discuss “lessons learned.” Good practices, as well as opportunities for improvement, are noted and applied to the construction process of the next ship in the series. Through lessons learned on Bertholf, work on the Waesche improved significantly, moving thousands of hours of work out of the integration area where ship sections are joined, and into the shop areas. This allows work to be accomplished earlier in the process, more efficiently, and at a reduced cost to the Coast Guard. As an example, the engine and propulsion install took 8 days on Bertholf, but just 1.5 days on Waesche.

These kinds of lessons and improvements are typical in ship-building programs.

In addition, the Bertholf is the first ship to be constructed using a new shipyard configuration in Pascagoula. The Bertholf and the Waesche were built side by side, making it easy for personnel to access both ships for comparison and/or referencing activities. The new shipyard configuration also allows tests and trials to be conducted on the ships without relocating them. Over time, Northrop Grumman also aims to reduce the number of “block lift” sections required to finish the ship, by improving each block’s level of final readiness and avoiding tricky post-lift installs that may force rework, or encounter difficulties because it’s harder to get access to key areas.

The success of the process improvements outlines above, and resolution of outstanding design issues, will play a large role in determining whether the coast guard’s flagship cutters can make the next transition. A transition from ‘rescued program,’ to a good program that delivers acknowledged value, and begins to place the troubled $25 billion Deepwater modernization program back on track.

Appendix B: Additional Readings Program and Ships

• US Coast Guard Acquisition Directorate – National Security Cutter.

• HII – U.S. Coast Guard National Security Cutters.

• Integrated Coast Guard Systems (ICGS), the Lockheed/N-G partnership that served as Deepwater’s systems integrator until the USCG announced that it was taking back control of the program. 2009 snapshot.

• ICGS Deepwater – Long-Range Interceptor (LRI) and Short Range Prosecutor (SRP) Spec Sheet [PDF].

• Plant Automation (Feb 14/08) – MTU Powers Deepwater National Security Cutter. Offers details re: the propulsion system.

News & Views

• DID – US Coast Guard’s Deepwater Effort Hits More Rough Sailing. Describes issues with the program while it was still part of Deepwater; includes a wealth of external resources and reports.

• IBM Center for the Business of Government – The Challenge of Contracting for Large Complex Projects: A Case Study of the Coast Guard’s Deepwater Program. This report was also discussed in USCG Rear ADM. Blore’s Dec 31/08 blog post. The report rates the National Security Cutter program as a “mixed” success/ failure.

• USCG Compass (Feb 2/13) – Adm. Papp discusses maritime strategic issues with Adm. Greenert and Gen. Amos.

• Washington Post (Feb 9/07) – Waxman Sees Potential Coverup in Ship Contract.

• Gannett’s Navy Times (Feb 1/07) – IG report shows early concerns over cutter.

• NY Times (Dec 14/06) – Lawmakers Say Coast Guard Withheld Warning of Flaws in Cutter Design.

Official Reports & Testimony

Note that USCG links are forcibly excluded from archiving, and Senate links are likewise blocked. URLs may or may not still work. GAO and DHS links remain reliable.

• US Congressional Government Accountability Office (#GAO-08-270R March 11/08) – Status of Selected Aspects of the Coast Guard’s Deepwater Program.

• Inside the Navy, via USCG Acquisitions Directorate (March 10/08) – Re-Analysis Validates Coast Guard’s Way Ahead With Deepwater [PDF].

• US Senate Committee on Commerce, Science, & Transportation; Oversight Hearing on Recent Setbacks to the Coast Guard Deepwater Program (Feb 14/07) – Statement of DHS Inspector General Mr. Richard L. Skinner. See also Statement of Phillip Teel, President of Northrop Grumman Ship Systems for their position re: the NSC; and statements made by other invitees.

• Committee On Oversight And Government Affairs, US House Of Representatives (Feb 8/07) – Statement Of Admiral Thad W. Allen, Commandant, On The Procurement Practices Of The Department Of Homeland Security: Integrated Deepwater Systems [PDF]. This is a key document regarding the future of Deepwater, and of USCG acquisitions. An almost identical submission was made to the United States Senate Committee on Commerce, Science & Transportation on February 14, 2007.

• USCG, Admiral Thaad Allen (?) – Commandant’s All Hands Message – National Security Cutter Update.

• US Department of Homeland Security, Inspector General’s Office (Jan 23/07) – Acquisition of the National Security Cutter, US Coast Guard. [Full report, PDF].

• US Congressional Government Accountability Office (#GAO-06-546, April 28/06) – Coast Guard: Changes to Deepwater Plan Appear Sound, and Program Management Has Improved, but Continued Monitoring Is Warranted.

• US Congressional Government Accountability Office (#GAO-05-757, July 22/05) – Coast Guard: Progress Being Made on Addressing Deepwater Legacy Asset Condition Issues and Program Management, but Acquisition Challenges Remain.

Americas

Strategic Systems Programs contracted Lockheed Martin with a $28.6 million modification in support of the integration of the TRIDENT II (D5) Missile and Reentry Subsystems into the Common Missile Compartment for the Columbia Class and United Kingdom Dreadnought programs. The modification exercises options for engineering efforts. The TRIDENT II D5 fleet ballistic missile is a three-stage, solid-propellant, inertial-guided missile that can carry multiple independently targeted reentry bodies for a maximum range of over 7,360 kilometers. The Trident II D5 guidance system directs the missile on a rectified trajectory counterbalancing for submarine’s awkward position, in-flight effects and internal guidance calibratable parameters, upon launch of the missile. The guidance system works as the reference for maintaining missile stability and activating the reentry body separation for a ballistic trajectory. The Columbia Class submarine is an upcoming class of submarines aimed to replace Ohio Class ballistic missile submarines, whose remaining boats will be decommissioned, one per year, beginning in 2027. The Columbia-class will take over the role of submarine presence in the United States’ strategic nuclear force. The first submarine is scheduled to begin construction in 2021 and enter service in 2031. A total of 12 submarines are planned. Each submarine will have 16 missile tubes, each carrying one Trident II D5LE missile. The UK Dreadnought Class is the replacement for the TRIDENT II D5 Royal Navy’s missile carrying Vanguard Class submarines. Work under the modification will take place in California, Florida, Connecticut, Pennsylvania and is expected to be finished by March 31, 2021.

The Navy awarded L-3 Communications a $21.4 million contract modification to support the Navy T-45 aircraft, aircraft system and related support equipment. The T-45A/C Goshawk is the US Navy’s two-seat advanced jet trainer that was selected to meet the US Navy requirement for an undergraduate jet pilot trainer to replace the TA-4J Skyhawk and T-2C Buckeye. The aircraft is a navalized version of the BAE Systems Hawk advanced jet trainer, selected by the Royal Air Force and flown by the Red Arrows acrobatic display team. It has a single pylon installed under each wing for carrying bomb racks, rocket pods or auxiliary fuel tanks. The Goshawk is powered by a single Rolls-Royce navalized Adour mk871 twin-spool non-afterburn turbofan engine. The contract modification exercises an option for organizational, intermediate, and depot level maintenance, logistics, and engineering support. Support includes services, equipment, tool, direct material, and indirect material required to support and maintain flight, test and evaluation operations. Work will take place in Texas, Mississippi, and Florida and is scheduled to be completed in September this year.

The US Air Force contracted Lockheed Martin Missiles and Fire Control with a $13.3 million modification for SNIPER Comprehensive Advanced Targeting Pod. This Targeting Pod provides positive target identification, autonomous tracking, GPS coordinate generation, and precise weapons guidance from extended standoff ranges. It is a single, lightweight targeting pod with much lower aerodynamic drag than its predecessors. Due to its image processing that allows aircrew to detect, identify and engage tactical-size targets outside the range of most enemy air defenses, it holds a crucial role in the destruction of enemy air defense missions. The current modification provides for the software enhancements and data for the development of the E4.X Operational Flight Program. Work will take place in Orlando, Florida among other places within the USA and is expected to be finished by February 28, 2021.

Middle East & Africa

The Egyptian satellite EgyptSat-A, which is owned by Egypt’s National Authority for Remote Sensing and Space Sciences and built by RSC Energia, a Moscow-based aerospace contractor, was launched from the Baikonur launch site in Kazakhstan. EgyptSat-A is Egypt’s third Earth observation satellite. The country decided to join the world space club, and the decision to build and launch the EgyptSat-A satellite is a significant step to achieve this strategic goal. The Egyptian satellite program has both scientific and military implications. The development and launch of EgyptSat-A boost Egyptian-Russian relations which have been growing closer in many fields. RSC Energia produced the vast majority of components for EgyptSat-A, compared to EgyptSat-2 where 60 percent of the components were manufactured in Egypt. The satellite is prized at about $100 million and weighs more than a ton when fully fueled. A Soyuz-2-1b/Fregat rocket lifted off the EgyptSat-A on February 21, 2019. The Soyuz-2 rockets are modernized vehicles based on the Soyuz-U and its predecessors, with digital flight controls and upgraded engines.

Europe

Germany released tender documents for the Bundeswehr’s heavy-lift helicopter (Schwerer Transporthubschrauber, STH). The Federal Office of Bundeswehr Equipment, Information Technology and In-Service Support issued the documents on February 28, which set out the performance and programmatic details for the STH requirement to procure 44-60 helicopter for the German Luftwaffe. Back in November, the German government announced, that a newly developed helicopter to replace the 70 incumbent Sikorsky CH-53G/GS/GA/GEs would not be an option. However, the Boeing CH-47E and Sikorsky CH-53K King Stallion would be an appropriate purchase for Germany. According to the released tender, parties have until May 14 to respond to the release. A request for proposal will then be issued shortly after.

Asia-Pacific

The US Missile Defense Agency awarded Lockheed Martin Rotary and Mission Systems Division a $10 million contract modification for engineering and design support services for the Aegis Ashore (AA) Japan Foreign Military Sales (FMS) Technical Assistance Case. The modification prepares for the AA Japan Main Case. The Aegis Ashore is a land-based component of the Aegis Ballistic Missile Defense System, that provides missile defense against short to intermediate-range ballistic missiles. On December 19, 2017, the Cabinet of Japan approved a plan to purchase two Aegis Ashore systems equipped with the Gallium Nitride AESA radar to increase the country’s self-defense capability against North Korea, using SM-3 Block IIA missiles. Work under the modification will take place in New Jersey, and is expected to be completed by October 31 this year.

The US Naval Air Systems Command awarded Boeing a $428.9 million modification for long-lead material and activities in support of 16 P-8A Poseidons. The award includes the complete orders for South Korea and New Zealand. The US government approved the sale of four P-8As to New Zealand in May 2017. The Royal New Zealand Air Force (RNZAF) is procuring the aircraft to replace its aging Lockheed Martin P-3K2 Orion maritime patrol aircraft. South Korea’s procurement was approved in September 2018, with the Republic of South Korea Air Force (RoKAF) also looking to replace its fleet of aging P-3 Orions. The modification covers long-lead material and activities in support of four aircraft for New Zealand and six for South Korea. It also covers six further aircraft for the US Navy. The P-8 Poseidon is a militarized version of the 737-800ERX that conducts anti-submarine warfare, anti-surface warfare and shipping interdiction. The aircraft is the U.S. Navy’s next-generation maritime surveillance aircraft. Work under the contract modification will take place within the continental US and is scheduled to be completed in June next year.

Singapore plans to buy an initial four F-35 fighter jets from Lockheed Martin. The country is looking to replace its F-16 fleet. Its fleet of around 60 F-16 jets, which first entered service in 1998, will be retired soon after 2030. Defense Minister Ng Eng Hen said on Friday, the Ministry will issue a Letter of Request (LOR) to the US regarding the purchase. The LOR will request an initial acquisition of four F-35s, with the option of a subsequent eight. With Southeast Asia’s largest defense budget, the wealthy city-state is a key prize for global arms companies as it looks to invest in new technology and upgrade its equipment.

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